Freightliner Columbia. Manual - part 4

The M3 Maintenance Interval Operations table lists
all maintenance operations that are to be performed
at the M3 maintenance interval. Maintenance opera-
tion numbers are reference numbers used to help

you find detailed instructions in this manual on the
maintenance operations to be performed. Perform all
M1 and M2 maintenance interval operations at the
M3 maintenance interval.

Maintenance

Operation Number

M3 Maintenance Interval Operations for Service Schedules I, II, III, and IV

Check

00–06

Perform All M1 Operations

00–07

Perform All M2 Operations

09–01

Air Cleaner Element Inspection and Replacement

20–02

Radiator Pressure-Flushing and Coolant Change

26–01

Manual Transmission Fluid Change, and Magnetic Plug Cleaning (synthetic lubricant)

35–01

Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning (synthetic lubricant)

42–02

Air Dryer Desiccant Replacement

42–09

Bendix E–6 Foot Control Valve Inspection and Lubrication

46–02

Power Steering Fluid and Filter Change

46–07

Bellows Replacement, Rack and Pinion Steering Gear

49–02

CAT CGI Bellows Replacement

Table 14, M3 Maintenance Interval Operations for Service Schedules I, II, III, and IV

General Information

M3 Maintenance Interval Operations: 00–08

00/15

Maintenance Operation Sets for Groups 00 through 83

Maint.

No.

Operation Description

Service Schedules

I, II, and III

Service Schedule

00–04

Lubrication and Fluid Level Check

•

01–01

Engine Support Fasteners Check (noise emission control)

•

01–02

Engine Drive Belt Inspection

•

01–03

Pacbrake Inspection and Lubrication

09–01

Air Cleaner Element Inspection and Replacement

•

13–01

Air Compressor Inspection

•

15–01

Alternator, Battery, and Starter Check

•

20–01

Pressure Relief Cap Check

•

20–02

Radiator Pressure-Flushing and Coolant Change

•

20–03

Fan Clutch Check (noise emission control)

•

25–01

Eaton Fuller Clutch Release Bearing Lubrication

•

25–02

Clutch Release Cross-Shaft Lubrication

•

25–03

Sleeve Assembly Bronze Bushing Lubrication

•

25–04

Meritor Clutch Release Bearing Lubrication

•

26–01

Manual Transmission Fluid Change, and Magnetic Plug Cleaning
(Synthetic Lubricant)

•

26–02

Transmission Fluid Level Inspection

•

26–03

Manual Transmission Air Filter/Regulator Check, Cleaning, or
Replacement

•

31–01

Fifth Wheel Inspection

•

31–02

Fifth Wheel Lubrication

•

31–03

Frame Fastener Torque Check

•

31–04

Trailer Electrical Connector Lubrication

•

31–05

Premier 690 Coupling Inspection

•

32–01

Suspension Inspection

•

32–02

Suspension Lubrication

•

32–03

Suspension U-Bolt Torque Check

•

33–01

Knuckle Pin Lubrication, Meritor Axles

•

33–02

Tie Rod Inspection

•

33–03

Tie Rod Lubrication, Meritor Axles

•

33–04

All-Axle Alignment Check

•

33–05

Knuckle Pin Lubrication, Dana Spicer Axles

•

33–06

Tie Rod Lubrication, Dana Spicer Axles

•

33–07

Basic Inspection, Meritor Unitized Wheel Ends

†

•

33–08

End-Play Check, Meritor Unitized Wheel Ends

‡

•

General Information

Maintenance Operation Sets Table: 00–09

00/16

Maintenance Operation Sets for Groups 00 through 83

Maint.

No.

Operation Description

Service Schedules

I, II, and III

Service Schedule

33–09

Kingpin Lubrication, Detroit

™

Axles

•

33–10

Tie Rod Lubrication, Detroit

™

Axles

•

35–01

Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning
(synthetic lubricant)

•

35–02

Axle Breather and Axle Lubricant Level Inspection

•

40–01

Wheel Nut Check

•

40–02

Tire Check

•

41–02

Driveline Lubrication

•

42–01

Air Brake System Valve Inspection

•

42–02

Air Dryer Desiccant Replacement

•

42–03

Air Dryer Inspection

•

42–04

Alcohol Evaporator Cleaning and Inspection

•

42–05

Dana Spicer Camshaft Bracket Lubrication

•

42–06

Dana Spicer, Haldex, and Gunite Slack Adjuster Lubrication

•

42–07

Meritor Camshaft Bracket Lubrication

•

42–08

Meritor Slack Adjuster Lubrication

•

42–09

Bendix E–6 Foot Control Valve Inspection and Lubrication

•

42–10

Brake Inspection

•

46–01

Drag Link Inspection

•

46–02

Power Steering Fluid and Filter Change

•

46–03

Power Steering Fluid Level Inspection

•

46–04

Power Steering Gear Lubrication

•

46–05

Drag Link Lubrication

•

46–06

Rack and Pinion Steering Gear Inspection

•

46–07

Bellows Replacement, Rack and Pinion Steering Gear

•

47–01

Fuel Filter Replacement

•

47–02

Fuel Separator Sight Bowl Cleaning and Element Replacement

•

47–03

Fuel Tank Band-Nut Tightening

•

49–01

Exhaust System Inspection (noise emission control)

•

49–02

CAT CGI Bellows Replacement

•

60–01

Mirror Folding Check

•

72–01

Door Seal, Door Latch, and Door Hinge Lubrication

•

83–01

Air Conditioner Inspection

•

83–02

Air Filter Replacement

General Information

Maintenance Operation Sets Table: 00–09

00/17

Maintenance Operation Sets for Groups 00 through 83

Maint.

No.

Operation Description

Service Schedules

I, II, and III

Service Schedule

88–01

Hood Rear Support Lubrication

•

No specific lubrication interval. See

MOP 01–03

for more information.

†

Inspect Meritor Unitized Wheel Ends at 200,000 miles (321 869 km), and then every 50,000 miles (80 467 km).

‡

Check the end play at 200,000 miles (321 869 km), and then every subsequent 200,000 miles (321 869 km).

For Schedule II vehicles with Detroit axles, complete this procedure once a year or every 25,000 miles (40 000 km), whichever comes first.

Replace the HVAC filters every 6 months regardless of mileage.

Table 15, Maintenance Operation Sets for Groups 00 through 83

General Information

Maintenance Operation Sets Table: 00–09

00/18

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