Ford F150 Pickup. Instruction - part 1855

Fig. 23: Removing Hydraulic Line From Slave Cylinder 
Courtesy of FORD MOTOR CO. 

3. Remove the slave cylinder.  

Installation 

1. Install the slave cylinder.  

2. Install the hydraulic line.  

3. Install the transmission. For additional information, refer to MANUAL TRANSMISSION, CLUTCH & 

TRANSFER CASE - F150 PICKUP .  

4. Lower the vehicle.  

5. Turn on the air suspension system, if equipped.  

6. Bleed the hydraulic system. For additional information, refer to TRANSFER CASE - GENERAL 

INFORMATION - F150 PICKUP .  

HYDRAULIC TUBES 

Removal 

WARNING:

The electrical power to the air suspension system must be shut off 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

  

1. Raise and support the vehicle. For additional information, refer to JACKING & HOISTING .  

2. Disconnect the line from the plastic clip at the floor flange.  

3. Uncouple the lower end of the line from the clutch slave cylinder. 

Fig. 24: Uncoupling Lower End Of Line From Clutch Slave Cylinder 
Courtesy of FORD MOTOR CO. 

4. Lower the vehicle.  

5. Remove the clutch master cylinder (7A543) and line assembly. For additional information, refer to 

CLUTCH MASTER CYLINDER/RESERVOIR .  

6. Remove and discard the roll pin holding the line to the clutch master cylinder. 

7. Disconnect the line from the clutch master cylinder by applying a slight tug on the line.  

prior to hoisting, jacking, or towing an air suspension vehicle. This 
can be accomplished by turning off the rh kick panel area. Failure to 
inflation of deflation of the air springs which may result in shifting of 
the vehicle during these operations.

NOTE:

Check that the O-ring is still in the outlet port of the clutch master cylinder. 
If not, replace it.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

  

Installation 

1. Insert the new line into the clutch master cylinder outlet port.  

2. Install the clutch master cylinder tube. 

1. Position the line and install the roll pin.  

2. Tug on the clutch master cylinder tube.  

3. Raise and support the vehicle. For additional information, refer to JACKING & HOISTING .  

4. Bleed the system. For additional information, Refer to TRANSFER CASE - GENERAL 

INFORMATION - F150 PICKUP . 

5. Insert the male coupling end into the female coupling of the clutch slave cylinder (7A508). 

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Check that the connection is secure by applying a slight tug to the line.  

6. Connect the line to the plastic clip on the floor flange.  

7. Lower the vehicle.  

8. Turn on the air suspension switch, if equipped. 

WARNING:

The electrical power to the air suspension system must be shut off 
prior to hoisting, jacking, or towing an air suspension vehicle. This 
can be accomplished by turning off the rh kick panel area. Failure to 
inflation of deflation of the air springs which may result in shifting of 
the vehicle during these operations.

NOTE:

Check that the O-ring is in place on the line. Check the clutch slave 
cylinder port to be sure there is no O-ring.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Clutch Controls - F150 Pickup

  

2003 TRANSMISSIONS

Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup 

SPECIFICATIONS 

GENERAL SPECIFICATIONS 

Fig. 1: Instruction Transaxle/Transmission & Clutch General Specifications (1 Of 2) 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup