Ford F150 Pickup. Instruction - part 1477

 

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Ford F150 Pickup. Instruction - part 1477

 

 

11) Check APP Sensor For Voltage Spikes During Operation 
 
Connect PCM and APP sensor harness connectors. Turn ignition switch to ON position. Access and 
monitor APP1, APP2 and APP3 PIDs. Depress accelerator pedal slowly and release. Do the PID'S display 
a smooth voltage reading during the entire pedal travel (no voltage spikes)? If yes, go to next step. If no, 
replace APP sensor. 

12) Check APP Sensor For Intermittent Signal 
 
Start engine and bring to idle. Run throttle up to 1500 RPM for 5 seconds. Access APP1 PID, and 
monitor for a fault indication while completing the following: Lightly tap on he APP sensor, and wiggle 
the harness connector to simulate road shock (repeat procedure for APP2 and APP3 PIDs). Are any of the 
PID voltages below the minimum (.7 V), or above the maximum (4.6 V)? If yes, inspect APP sensor 
harness connector. If connector is okay, replace APP sensor. If no, go to next step. 

13) Check APP Sensor Harness For Intermittent Opens Or Shorts 
 
Turn ignition switch to ON position, with engine off. Access APP1 PID, and monitor for a fault 
indication while completing the following: Grasp the vehicle harness closest to the APP sensor connector. 
Shake and bend a small section of the harness all the way from the dash panel to the PCM (repeat 
procedure for APP2 and APP3 PIDs). Are any of the PID voltages below the minimum (.7 V), or above 
the maximum (4.6 V)? If yes, isolate and repair as necessary. If no, unable to identify fault. Go to TEST 
Z, step 1). If TEST Z does not identify fault, replace PCM.  

TEST DL: CYLINDER HEAD TEMPERATURE SENSOR 

Description 

On vehicles that do not use an ECT sensor, a CHT sensor is used to determine engine coolant temperature in 
place of ECT sensor. In this case, PCM may store both CHT and ECT DTCs. To cover entire temperature range 
of both CHT and ECT sensors, PCM has a dual switching resistor circuit on CHT input. For a graph showing 
temperature switching from COLD END line to HOT END line with increasing temperature and back with 
decreasing temperature, see illustration. See Fig. 192

Circuit

Closed Throttle Resistance (Ohms)

ETC REF To ETC RTN

1400-1500

APP1 To ETC RTN

4600-5000

APP2 To ETC RTN

2600-3000

APP3 To ETC RTN

2200-2600

NOTE:

After each service or repair procedure has been completed, reconnect all 
components. Clear DTCs and repeat QUICK TEST procedures to ensure all EEC-
V systems are working properly and DTCs are no longer present.

NOTE:

Within the temperature to voltage overlap zone, it is possible to have either a 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Self-Diagnostics - CNG, Flex-Fuel & Gasoline

  

Fig. 192: CHT Sensor Cold End & Hot End Line Graph 
Courtesy of FORD MOTOR CO. 

CHT SENSOR SPECIFICATIONS 

(1)

 

COLD END or HOT END voltage at the same temperature. For example; at 194°F 
(90°C), voltage could read either 0.60 volt or 3.71 volts. Refer to 

CHT SENSOR 

SPECIFICATIONS

 table for temperature to voltage expected values.

Temperature °F (°C)

Volts

Ohms

-40 (-40)

4.89

965,808

-22 (-30)

4.81

513,019

-4 (-20)

4.67

283,664

14 (-10)

4.45

162,584

32 (0)

4.14

96,255

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Self-Diagnostics - CNG, Flex-Fuel & Gasoline

  

50 (10)

3.73

59,175

68 (20)

3.26

37,387

86 (30)

2.74

24,215

104 (40)

2.23

16,043

122 (50)

1.76

10,850

140 (60)

1.36

7487

158 (70)

1.04

5268

176 (80) 

(2)

.79 Or 3.99

3775

185 (85) 

(2)

.69 Or 3.86

3215

194 (90) 

(2)

.60 Or 3.71

2750

203 (95) 

(2)

.53 Or 3.56

2361

212 (100) 

(2)

.46 Or 3.41

2034

230 (110)

3.07

1523

248 (120)

2.74

1155

266 (130)

2.41

.887

284 (140)

2.10

689

302 (150)

1.81

542

320 (160)

1.55

430

338 (170)

1.33

345

356 (180)

1.13

279

374 (190)

.96

228

392 (200)

.82

188

410 (210)

.70

155

428 (220)

.60

130

446 (230)

.51

109

464 (240)

.44

92

482 (250)

.35

78

500 (260)

.33

67

(1)

Value may vary by 15 percent.

(2)

At this temperature, there is a voltage overlap zone due to a dual switching resistor circuit on CHT 
input. It is possible to have either a cold end (low voltage) or hot end (high voltage) measurement at 
the same temperature. Either voltage specification listed is correct.

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Self-Diagnostics - CNG, Flex-Fuel & Gasoline

  

Fig. 193: Identifying CHT Sensor Harness Connector Terminals (Escape & Focus 2.0L 4V) 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Self-Diagnostics - CNG, Flex-Fuel & Gasoline

  

 

 

 

 

 

 

 

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