Fiat Punto (2018 year). Manual

Thousands of miles

Thousands of kilometres

105

120

135

150

Years

Visually inspect condition of:
methane pipes and connectors and
methane cylinder fastening, restore if
necessary (Natural Power versions
only)

●

Check pressure regulator and
replace internal filter, if necessary
(Natural Power versions only)

●

Check fuel system operation and
parameters using self-diagnosis
socket (Natural Power and LPG
versions only)

●

Check mechanical tappet clearance
and restore, if necessary (Natural
Power and LPG versions only)

●

Check tightening torque of cylinder
fastening bands (Natural Power
versions only)

●

120

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Thousands of miles

Thousands of kilometres

105

120

135

150

Years

Change engine oil and replace oil
filter (3) (O) (

●)

●

Spark plug replacement

●

Replace accessory drive belt/s

(4)

Replace the toothed timing drive
belt

(4)

Replace air cleaner cartridge (5)

●

(3) If the vehicle is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter must be changed every

year.

(O)Recommended operations
(

●) Obligatory operations

(4) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. Dusty areas

and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage, the belt
must be replaced every 4 years.

(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 15,000 km.

121

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Thousands of miles

Thousands of kilometres

105

120

135

150

Years

Change the brake fluid

(6)

Replace the passenger
compartment cleaner (5) (O) (

●)

●

Replace filter inside the pressure
regulator (LPG versions only)

●

LPG filter replacement (LPG versions
only)

●

(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 15,000 km.
(O) Recommended operations
(

●) Obligatory operations

122

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

SERVICE SCHEDULE (Diesel versions)

The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.

Thousands of miles

108

120

Thousands of kilometres

100

120

140

160

180

200

Years

Check tyre condition/wear and
adjust pressure, if necessary; check
“Fix&Go Automatic” kit recharge
expiry date (for versions/markets,
where provided)

●

Check operation of lighting system
(headlights, direction indicators,
hazard warning lights, boot,
passenger compartment, glove
compartment, instrument panel
warning lights, etc.)

●

Check and, if necessary, top up
fluid levels (1)

●

Check exhaust emissions/
smokiness

●

(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.

123

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Thousands of miles

108

120

Thousands of kilometres

100

120

140

160

180

200

Years

Use the diagnosis socket to check
supply/engine management
systems operation, emissions and,
for versions/markets, where
provided, engine oil degradation

●

Visually inspect conditions of:
exterior bodywork, underbody
protection, pipes and hoses
(exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves,
bushes, etc.)

●

Check windscreen/rear window
wiper blade position/wear

●

Check operation of the windscreen
wiper/washer system and adjust
jets, if necessary

●

Check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of
linkage

●

Check handbrake lever travel and
adjust, if necessary

●

124

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Thousands of miles

108

120

Thousands of kilometres

100

120

140

160

180

200

Years

Visually inspect conditions and wear
of front disc brake pads and
operation of pad wear indicator

●

Check conditions and wear of rear
disc brake pads (for versions/
markets, where provided) and
operation of pad wear indicator

●

Visually inspect rear drum brake
lining condition and wear (for
versions/markets, where provided)

●

Visually inspect condition of the
accessory drive belt(s)

●

Check timing chain automatic
tensioner travel (2)

●

(2) To be done only on law enforcement or security service vehicles only.

125

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Thousands of miles

108

120

Thousands of kilometres

100

120

140

160

180

200

Years

Change engine oil and replace oil
filter

(3)

Replace accessory drive belt/s

(4)

Replace fuel filter cartridge (5)

●

Replace air cleaner cartridge (6)

●

Change the brake fluid

(7)

Replace the passenger
compartment cleaner (6) (O) (

●)

●

(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or

message in the instrument panel. In any case, it must never exceed 2 years. If the vehicle is mainly used in towns and cities and/or is used heavily, change the
engine oil and filter every year.

(4) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. Dusty areas

and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage, the belt
must be replaced every 4 years.

(5) If the car runs on fuel with quality below the relevant European specification, this filter should be replaced every 20,000 km
(6) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km
(7) The brake fluid replacement has to be done every 2 years, irrespective of the mileage.
(O) Recommended operations
(

●) Obligatory operations

126

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

ENGINE OIL

46) 47)

Check the oil level a few minutes (about
five) after the engine has stopped,
with the car parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick. If the level of the oil is close to
or below the MIN mark, add oil via
the filler fitting until the MAX mark is
reached.
TwinAir Turbo 0.9 versions: on these
versions the engine oil level dipstick is
integral with the cap.
Take out the engine oil dipstick, clean it
with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.
Engine oil consumption: the
maximum engine oil consumption is
usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000
km.

IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.

ENGINE COOLANT FLUID

154)

48)

The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir. If the level is too
low, unscrew the reservoir cap and
add the fluid described in the "Technical
Specifications" chapter.

WINDSCREEN / REAR
WINDOW / HEADLIGHT
WASHING FLUID

155)

If the level is too low, lift the reservoir
cap and add the fluid described in the
"Technical Specifications" chapter.

BRAKE FLUID

156) 157)

49)

Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo the reservoir cap and add the fluid
described in the "Technical
Specifications" chapter.

DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL

The fluid level should only be checked
at a Fiat Dealership.

BATTERY

158) 159) 160) 161)

159)

The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at
a Fiat Dealership is, however, necessary
to check efficiency.

IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.

CLIMATE CONTROL
SYSTEM MAINTENANCE

In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.

130

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

WARNING

152) Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.

153) Be very careful when working in the
engine compartment when the engine
is hot: you may get burned.

154) The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.

155) Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.

156) The brake fluid is poisonous and
highly corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.

157) The symbol

, on the brake fluid

container indicates if a brake fluid is
synthetic or mineralbased. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.

158) Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames and sources
of sparks away from the battery: risk of
explosion and fire.

159) Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.

160) If the car will be unused for an
extended period of time in extremely cold
weather conditions, remove the battery
and store it in a heated area to avoid
it freezing.

161) Always wear appropriate goggles
when working on or near the battery.

WARNING

45) Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.

46) The oil level must never exceed the
MAX reference.

47) Do not add oil with specifications other
than those of the oil already existing in
the engine.

48) PARAFLU

fluid cannot be mixed

with any other type of fluid. If this occurs,
do not start the engine and contact your
Fiat Dealership immediately.

49) Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.

50) Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (anti-theft, phone, etc.),
contact a Fiat Dealership, which
will suggest the most appropriate devices
for your vehicle, and will, most importantly,
advise you if a higher capacity battery
needs to be installed.

WARNING

3) Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact a Fiat Dealership.

4) Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.

5) Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.

131

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BATTERY
RECHARGING

162) 163)

IMPORTANT After turning the ignition
key to STOP and having closed the
driver's side door, wait at least one
minute before disconnecting and then
reconnecting the battery electrical
supply.

IMPORTANT Charging should be slow
at a low ampere rating for
approximately 24 hours. Charging for a
longer time may damage the battery.

IMPORTANT The cables of the
electrical system must be correctly
reconnected to the battery, i.e. the
positive cable (+) to the positive
terminal and the negative cable (–) to
the negative terminal. The battery
terminals are marked with the positive
(+) and negative (–) symbols, and are
shown on the battery cover. The battery
terminals must also be corrosion-free.

IMPORTANT If a "quick-type" battery
charger is used with the battery fitted
on the vehicle, before connecting it
disconnect both cables of the battery
itself. Do not use a "quick-type" battery
charger to provide the starting voltage.

IMPORTANT The battery recharging
procedure is given as information only.
You are advised to contact a Fiat
Dealership to have this operation
carried out.

VERSIONS WITHOUT
Stop/Start SYSTEM
(for versions/markets, where provided)

To recharge, proceed as follows:

disconnect the terminal from the

negative battery pole and connect the
charger cables to the battery terminals,
making sure that polarities are correct;

switch on the charger and, when the

recharging is finished, turn the device
off before disconnecting it from the
battery;

reconnect the terminal to the

negative battery pole.

VERSIONS WITH
Stop/Start SYSTEM
(for versions/markets, where provided)

To recharge, proceed as follows:

disconnect the connector B fig. 115

(pressing the button A) from the sensor
C monitoring the battery conditions,
on the negative pole D of the battery;

connect the positive cable of the

battery charger to the positive battery
pole and the negative cable to terminal
D of the negative battery pole;

turn on the battery charger. When

recharging is over turn the device
off and, after disconnecting the charger,
reconnect connector B to sensor C.

WARNING

162) Battery fluid is poisonous and
corrosive: avoid contact with your skin and
eyes. The battery should be charged in a
well ventilated place, away from naked
flames or possible sources of sparks:
danger of explosion and fire.

163) Do not attempt to charge a frozen
battery: it must be thawed first, otherwise it
may explode. If freezing has occurred, the
battery should be checked by skilled
personnel to make sure that the internal
elements are not damaged and that the
body is not cracked, with the risk of leaking
poisonous and corrosive acid.

115

F1E0806

132

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

WINDSCREEN/REAR
WINDOW WIPER

164)

51)

REPLACING THE
WINDSCREEN WIPER
BLADES

raise arm A fig. 116 of the

windscreen wiper, rotate blade B fig.
116 by 90° around pin C and remove
the blade from the pin

fit the new blade inserting pin C fig.

116 in the central hole of blade B. Then
rearrange the arm with the blade on
the windscreen.

REPLACING THE REAR
WINDOW WIPER BLADE

Proceed as follows:

raise cover A fig. 117, remove the

arm from the vehicle and undo the nut
B that fastens it to the pivot pin;

position the new arm correctly and

fully tighten nut B fig. 117. Then lower
the cover A fig. 117.

SPRAY NOZZLES

Windscreen washer: if there is no jet
of fluid, firstly check that there is fluid
in the reservoir. Then check that the
nozzle holes are not clogged; use
a needle to unblock them if necessary.

IMPORTANT In versions with a sun
roof, make sure that the sun roof is
closed before operating the window
washer jets.

Rear window washer: the rear
window washer nozzles are fixed. The
nozzle holder is located above the
rear window.

WARNING

164) Driving with worn windscreen/rear
window wiper blades is a serious hazard,
because visibility is reduced in bad
weather.

WARNING

51) Do not operate the windscreen wiper
with the blades lifted from the windscreen.

116

F1E0290

117

F1E0291

133

-------------------------------------------------------------------------------------------------------------------------------------------------------------

LIFTING THE
VEHICLE

165)

52)

For lifting the vehicle refer to a Fiat
dealership, which is equipped
with workshop jacks or lifts.

WARNING

165) The vehicle must only be lifted
laterally by positioning the end of the arms
or the workshop lift in the points illustrated
in fig. 118

WARNING

52) Take care not to damage the side skirts
when lifting the vehicle with the workshop
lift (for versions where provided).

WHEELS AND TYRES

166)

53) 54) 55) 56)

SUGGESTIONS ABOUT
THE ROTATION OF THE
TYRES

The front and rear tyres are subject to
different loads and stress due to
steering, manoeuvres and braking. For
this reason they are subject to uneven
wear.

To resolve this problem, tyres should be
rotated at the appropriate time. This
operation is recommended for tyres
with a deep tread pattern, suitable both
for on-road and off-road driving.
Tyre rotation contributes to the
preservation of the grip and traction
performance on wet, muddy or snowy
roads, guaranteeing optimal driveability
of the vehicle.
In the case of irregular wear of the
tyres, the reason must be identified and
corrected before rotating them.

WARNING

166) Do not cross switch the tyres if they
are "unidirectional" type. In this case,
always take care not to fit the tyres with a
direction of rotation that is opposite to that
indicated: you would risk losing grip and
control of the vehicle.

WARNING

53) Road holding depends also on the
correct tyre inflating pressure.

54) If the pressure is too low the tyre
overheats and this can cause it serious
damage.

55) Do not cross switch the tyres, moving
them from the right of the vehicle to the left
and vice versa.

56) Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.

118

F1E0622

134

SER

VICING

AND

CARE

-------------------------------------------------------------------------------------------------------------------------------------------------------------

TECHNICAL DATA

IDENTIFICATION DATA....................136

ENGINE ..........................................137

WHEELS .........................................141

DIMENSIONS..................................145

PERFORMANCE .............................146

WEIGHTS........................................147

REFUELLING ..................................153

FLUIDS AND LUBRICANTS ............155

FUEL CONSUMPTION ....................157

CO2 EMISSIONS ...........................159

PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................160

135

Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
vehicle.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Fiat Punto (2018 year). Manual - part 8