Dongfeng EQ1030T47D-820. Manual - part 8

 

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Dongfeng EQ1030T47D-820. Manual - part 8

 

 

Transmission

MT-4

13.Self-locking spring and steel ball

Take off 3 self-olcking springs and 3 self-lock steel balls from the

transmission housing.

14.Elastic pin sets

15.Fork shaft (reverse~5 speed)

Before disassembling, place all the fork shafts in neutral position.

Push the rear end of rork shaft (reverse~5 speed) so that it moves forward.
Then move the fork shaft backward to dismantle the shifting arm and shift-
ing device.

16.Fork shaft(3rd speed~4th speed)

Push the rear end of fork shaft so that it moves forward. Then move

the fork shaft backward to dismantle the shifting arm and shifting device.
Prevent the front-mounted interlock pin and steel ball from falling out.

Take out the inter lock pin from the front end of the fork shaft and

then remove 2 steel balls from the transmission case. At this time, be care-
ful not to mix or lose them.

17.Fork shaft(1st speed~2nd speed)

Refer to the above for disassembling procedures. Take 2 setting steel

balls from the transmission case. Be careful not to mix up or lose them.

Transmission

MT-5

18.Shifter fork

19.Retainer ring(countershaft rear bearing)

20.Countershaft rear centripetal ball bearing

Strike the front end of countershaft with copper bar or hand hammer

and move the countershaft backward 3mm.

Remove the retainer ring, place special tools into the ring groove and

dismount the bearing.

21.Countershaft front centripetal ball bearing

Strike the rear and of countershaft with copper hammer, move the

countershaft forward 3mm. Place special tools into the ring groove and
remove the bearing.

22.1st shaft

Hold an appropriate bar against the outer ring of 1st shaft bearing,

and then strike the outer ring of bearing towards the front of transmission.

23.Centripetal ball bearing(rear of 2nd shaft)

Strike the front end of 2nd shaft with copper hammer and move the

2nd shaft backward 3mm. Put special tools into the ring groove and
remove the bearing.

24.2nd shaft assembly

Take off the 2nd shaft assembly from the transmission case.  

Transmission

MT-6

25.PTO coverplate bolt, 6.8 grade  

26.PTO coverplate  

27.Reverse shaft stop pin

After removing the PTO coverplate, take off the reverse shaft gear

stop pin from the transmission case.

28.Reverse shaft

Knock the rear end of reverse shaft with an appropriate metal bar and

strike it  towards the interior of transmission case.

29.Reverse shaft gear assembly

30.Counter shaft 5th speed gear

Remove the retainer ring and put it aside. Then remove the 5th speed

gear of coun tershaft inward and take it out with the countershaft assembly.

Transmission

MT-7

Disassembling scheme and notes for 2nd shaft
assembly and 1st shaft assembly

Disassembling sequence of 2nd shaft assembly and 1st shaft
assembly

1.Thrust washer

2.2nd shaft 5th speed gear

3.Retainer ring

4.Synchronizer gear ( 5th speed)

 

 

 

 

 

 

 

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