Dongfeng DFA1101GZ5AD6J-907. Manual - part 42

Steering System

ST-2

Steering Wheel and Steering Column

1.Steering wheel assy
2.Washer--steering wheel 
3.Adjuster bolt
4.Steering column bracket 
welding assy
5.Plate,sliding
6.Taper washer, spring
7.Compaction nut
8.Spanner assy, adjuster 
9.Washer--tighten immobility 
spanner

10.Bolt--tighten immobility 
spanner
11.Restoration spring
12. Limiting  bush
13.Steering column welding assy
14.Bush--Steering column
15.Steering column
16.Bearing
17.Fork, universal joint
18.Fitting, grease
19.Spider
20.Needle bearing assy

21.Steering 

universal joint fork--slide fork
22.Oil seal--slide fork
23.Oil seal cover--slide fork
24.Grease  fitting distance limited 
piece
25.Fitting, grease
26.Joint with spline shaft assy
27.Spider
28.Needle bearing assembly
29.Steering universal joint fork
30.Bolt

Steering System

ST-3

Steering column

When assembling the steering column, tighten the bolt and clip of the

lower supporter by hand first. then tighten the steering column under the
condition that the steering column is out of force.

When assemble the steering cross shaft, you must check if the locking

bolt and the sunk part is aligned.

Disassembly and Assembly

When do the disassembly and assembly, you have to unlock the

steering lock by key.

Assure the surface of the spring lock ring is under the shaft.

Before insert the shaft into the sleeve, first install the spring lock

ring.

Assemble the spring lock ring on the upper half shaft by special tool.

Steering System

ST-4

Turning lock

Remove the fixed bolt of the clip.

Tighten the fixed bolt.
Note:
Take a look if the installing position of the steering lock is correct.

Adjusting mechanism

After assembling the steering shaft adjusting mechanism, check its

moving condition.

Front, rear                             ± 6°

Up, down                               L3:        ± 15mm

Check

If the steering wheel can't be turned flexibly, please check the steering

column by the following steps and replace the corresponding wearing
parts.

Check the steering column bearing for any damage or wearness, and

lubricate the bearing with proper grease. Replace the total steering column
if necessary.

Check the steering column sleeve for distortion or damage, and

replace it if necessary.

Steering System

ST-5

Power Steering Hydraulic Pressure System

1.Power steering gear assembly
2.Elbow assembly, inlet oil
3.Upper bracket 
4.Elbow assembly, outlet oil, 
5.Bracket 
6.Clip

7.Clip
8.Oil pump
9.Bolt--joint of the oil pump
10.Joint--inlet oil tubing
11.Jacket
12.High pressure hose assembly

13.Hose
14.Hose--steering gear  to oil 
reservoir
15.Oil reservoir assembly, steering