Dongfeng DFA1101GZ5AD6J-907. Manual - part 21

 

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Dongfeng DFA1101GZ5AD6J-907. Manual - part 21

 

 

Maintenance Schedule

10—8

Fuel

The qualified light diesel oil specified by GB252-87 could be applied          

for, and the users choose different qualified light diesel  oil  according  to           
the local temperature.

Temperature range of the recommended light diesel oil:

Type

Temperature

0# Light diesel oil

Local temperature above  4 ℃

10# Light diesel oil

Local temperature above  -5 ℃

20# Light diesel oil

Local temperature between      -5 ℃ ~ -14 ℃

35# Light diesel oil

Local temperature between    -14 ℃ ~ -29 ℃

50# Light diesel oil

Local temperature between    -29 ℃ ~ -44 ℃

Grease Application Place and Schedule

Greasing should be performed periodically for all parts of the         

vehicle.

Before filling up, clean all dust and dirty from the grease nipples and            

other parts which are needed to lubricated, then apply grease.

After greasing, wipe off the excess grease. Be sure to put the caps            

back on.

Free play of brake pedal

35~40mm

Front/rear brake air chamber push rod travel

25~40mm

Final reduction planetary gear side clearance

0.20~0.30mm

Differential gear clearance

0.8mm

Front/back adjusting distance of steering wheel

35mm

Upper/down adjusting distance of steering wheel

±

15mm

Battery electrolyte gravity

1.26~1.265

Chassis

Adjusting Items

Standard

Maintenance Schedule 

10—9

The table includes first several kilometers lubricating schedule. You        

have to follow the schedule after the first several kilometers.

☆ ——

Running-in maintenance lubrication item (running-in   

maintenance mileage 1,000~2,500km)

★——

Normal driving lubricating item

Place of Lubrication

Lubrication Interval Kilometerage

(

 

×

1000km)

4 8 12 16 20 24 28 32 36 40 44 48

Reductor assembly

Hub bearing

Adjusting arm

Cam bracket

Spides bearing of propeller shaft

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Middle bearing of propeller shaft

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Slip yoke of propeller shaft

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Pins of front and rear leaf springs

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Steering knuckle pin

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Ball pin of tie rod

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Ball pin of drag rod

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Slip yoke of steering drive shaft and      
spider bearing

☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Wheel hub bearing

Front bearing of gearbox first shaft

Door hinge

Tilt locking system

Supporting point of tilt torsional bar arm

Clutch release bearing

Lubricant and Vehicle Used Fluid

Place of 

Lubricatng

Lubricant

Type

Grade

Engine lubricating 
system

Oil

15W-40

CG-4/SH

Maintenance Schedule

10—10

Engine Lubricant

The following high quality lubricant is recommended for the        

Cummins Engine:

The lowest standard: CF-4/SG    15W-40
Recommended: CG-4/SH    15W-40
Best: CH-4/SJ     15W-40

Note:
If you use the  CD15W-40 or CE15W-40  or    lubricant  below  this,  it  may  cause               

engine damaged, and it is out of the service right.

15W-40 is used under the environment temperature between -10 ℃        

and -15 ℃ .

10W is used under the environment temperature between -5 ℃ and         

-20 ℃ .

5W-30 is used under the environment temperature below  -25 ℃ .

Gearbox

Gear oil

85W/90

GL-4

Power steering 
pipe

H y d r a u l i c
transmission oil

NO. 8
( used below 10 ℃ )

Oil

15W/40 
(used above 0 ℃ )

Grade CD

Final reduction 
gear

Vehicle gear oil  
under heavy 
load

85W/90

API  GL-5

Clutch boosting 
system

Synthetic brake 
liquid

901-4

DOT4

Hub bearing

L i - b a s e
l u b r i c a n t
grease

NO. 2

SH0535-93

Engine cooling 
system

Freezbite, anti- 
rust coolant

DF series

Lubricant and Vehicle Used Fluid

Place of 

Lubricatng

Lubricant

Type

Grade

Maintenance Schedule 

10—11

Gear Oil

API GL-5 gear oil is recommended for gear,  the  recommended         

ambient temperature range for all gear oil is below

Transmission Gear Oil

Middle load vehicle gear oil 85W/90 GL-4 is recommended.

Lubricating Grease

Vehicle Li-base lubricating grease is used inlubricant points of wheel         

hub and chassis.

Shock Absorber Oil

Special shock absorber oil is recommended.

Clutch Boost Liquid

DOT 4 synthetic brake liquid is recommended.

Note:
The clutch liquid of different factory and brand can not be mixed to use. 

Engine Anti-freeze Fluid (cooling fluid)

Long effective frostbite antirust fluid of DF series is recommended         

and its ice point must be 8 ℃ lower than the lowest local temperature.           
The engine fluid from different factory can not be mixed to use.

 

 

 

 

 

 

 

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