Daewoo Korando. Manual - part 279

MANUAL TRANSMISSION  5B-29

12. Remove the main shaft rear bearing assembly from the

shaft.

13. Remove the 1st speed gear and bearing.

14. Remove the inner race.

15. Remove the tree-piece 1st speed blocking ring assembly

and remaining synchronizer spring.

16. Check and clean all removed parts and replace if

necessary.

5B-30  MANUAL TRANSMISSION

Assembly Procedure

1. When assemble the synchronizer, make sure that the hubs

and sleeves are matched and the 3 keys are installed
properly. Also align blocking rings with keys during
installation.

Notice

Before assembly, coat all parts with lubricant. In case of the
paper-lined blocking rings, soak them in Dexron II before
installation.

2. Assemble the following parts :

l

1st speed blocking ring.

l

Alignment pin and 1st speed gear bearing race.

l

1st speed gear and its bearing.

3. Install the rear bearing assembly to the main shaft.

4. Using a hydraulic press and installer, press the 5th  driven

gear onto the main shaft. While the main shaft is still on the
press bed, install the 5th driven gear snap ring. If the snap
ring does not fit completely, continue pressing the 5th driven
gear.

5. Install the following parts :

l

2nd speed blocking ring assembly.

l

Thrust washer for the blocking ring inner cone.

l

Spiral retaining ring (Use special tools).

l

2nd speed gear spacer, bearing and gear.

l

2nd gear thrust washer and snap ring.

l

3rd speed gear spacer, bearing and gear.

l

3rd speed blocking ring.

MANUAL TRANSMISSION  5B-31

6. Using a hydraulic press and installer, install the 3-4

synchronizer hub onto the main shaft.

Notice

Align the blocking ring with the synchronizer keys while installing
the hub.

5B-32  MANUAL TRANSMISSION

INPUT SHAFT

Disassembly Procedure

1. Remove the following parts from the input shaft :

l

Main shaft thrust race and bearing.

l

Main shaft pilot bearing rollers (15 rollers).

2. Using a hydraulic press and puller plate, remove the input

shaft bearing assembly from the shaft.

3. Remove the input bearing.

4. Remove the input shaft seal.

5. Check and clean all removed parts and replace if necessary.