Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year
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(31) TRANSFER GEAR BEARING ADJUST- MENT: (a) Install a 4.66 mm (0.184 in.) gauging shim on the transfer shaft (Fig. 120). (b) Install transfer shaft gear using Tool 6261. Using Tool 6259, install transfer shaft gear retain- (c) Measure end play. Attach Tool L4432 to the transfer gear. (d) Mount a steel ball with grease into the end of the transfer shaft. (e) Push and pull the gear while rotating back and forth to ensure seating of the bearing rollers. (f) Using a dial indicator, measure transfer shaft end play. (g) Refer to the transfer shaft bearing shim chart for the required shim combination to obtain (h) Use Tool 6259 to remove the retaining nut and washer. Remove the transfer shaft gear using (i) Remove the gauging shim (Fig. 120) and install the proper shim indicated by the chart. TRANSFER SHAFT BEARING SHIM CHART End Play Shim Needed Part Number End Play Shim Needed Part Number 0.05mm (0.002 in.) 4.66mm (0.183 in.) 4505588AB 0.76mm (0.030 in.) 3.94mm (0.155 in.) 4412818AB 0.08mm (0.003 in.) 4.62mm (0.182 in.) 4412835AB 0.79mm (0.031 in.) 3.90mm (0.154 in.) 4412817AB 0.10mm (0.004 in.) 4.58mm (0.180 in.) 4412834AB 0.81mm (0.032 in.) 3.90mm (0.154 in.) 4412817AB 0.13mm (0.005 in.) 4.58mm (0.180 in.) 4412834AB 0.84mm (0.033 in.) 3.86mm (0.152 in.) 4412816AB 0.15mm (0.006 in.) 4.54mm (0.178 in.) 4412833AB 0.86mm (0.034 in.) 3.82mm (0.150 in.) 4412815AB 0.18mm (0.007 in.) 4.50mm (0.177 in.) 4412832AB 0.89mm (0.035 in.) 3.82mm (0.150 in.) 4412815AB 0.20mm (0.008 in.) 4.50mm (0.177 in.) 4412832AB 0.91mm (0.036 in.) 3.78mm (0.149 in.) 4412814AB 0.23mm (0.009 in.) 4.46mm (0.175 in.) 4412831AB 0.94mm (0.037 in.) 3.74mm (0.147 in.) 4412813AB 0.25mm (0.010 in.) 4.46mm (0.175 in.) 4412831AB 0.97mm (0.038 in.) 3.74mm (0.147 in.) 4412813AB 0.28mm (0.011 in.) 4.42mm (0.174 in.) 4412830AB 0.99mm (0.039 in.) 3.70mm (0.146 in.) 4412812AB 0.30mm (0.012 in.) 4.38mm (0.172 in.) 4412829AB 1.02mm (0.040 in.) 3.66mm (0.144 in.) 4412811AB 0.33mm (0.013 in.) 4.38mm (0.172 in.) 4412829AB 1.04mm (0.041 in.) 3.66mm (0.144 in.) 4412811AB Fig. 120 Install Transfer Shaft Gear and (Select) Shim 1 - TRANSFER SHAFT GEAR 21 - 154 41TE AUTOMATIC TRANSAXLE RS 41TE AUTOMATIC TRANSAXLE (Continued) |