Chrysler 300/300 Touring/300C, Dodge Magnum. Manual - part 1650

DESCRIPTION

SPECIFICATION

Injection Order

1-4-2-5-3-6

Lubrication

Pressure Lubricated By Rotary Pump

Oil Pressure 80°C (176°F)

1.1 Bar (16 psi.) at Idle
3.6 Bar (52 psi) at 3200 rpm

Engine Rotation

Clockwise Viewed From Front Cover

CRANKSHAFT

DESCRIPTION

SPECIFICATION

Metric

Standard

Front Journal Diameter-Nominal

62.985-63.005 mm

2.479-2.480 in

Front Journal Diameter- minus 0.25

62.735-62.755 mm

2.469-2.470 in.

Front Bearing Diameter-Nominal

63.005-63.034 mm

2.480-2.481 in.

Front Bearing Diameter-minus 0.25

62.755-62.784 mm

2.471-2.478 in

Clearance Between the Journal and

Bearing

0.00-0.049 mm

0.000-0.001 in.

Center Journal Diameter-Nominal

63.005-63.020 mm

0.001-0.003 in.

Center Journal Diameter-minus 0.25

62.775-62.770 mm

2.470-2.471

Center Bearing Diameter-Nominal

63.005-63.020 mm

2.480-2.481 in.

Center Bearing Diameter-minus

0.25

62.775-62.770 mm

2.470-2.471 in.

Clearance Between Journal and

Bearing

0.008-0.051 mm

0.0003-0.0002 in

Rear Journal Diameter-Nominal

89.980-90.000 mm

3.542-3.543 in

Rear Journal Diameter- minus 0.25

89.730-99.750 mm

3.532-3.927 in.

Rear Bearing Diameter-Nominal

90.045-90.065 mm

3.545-3.546 in.

Rear Bearing Diameter- minus 0.25

89.795-89.815 mm

3.535-3.536 in.

Clearance Between Journal and

Bearing

0.045-0.080 mm

0.001-0.003 in.

Connecting Rod Journal-Nominal

53.940-53.955 mm

2.123-2.124 in.

Connecting Rod Journal- minus

0.25

53.690-53.705 mm

2.113-2.114 in.

Connecting Rod Bearing-Nominal

53.997-54.016 mm

2.125-2.126 in.

Connecting Rod Bearing- minus

0.25

53.727-53.766 mm

2.115-2.116 in.

Clearance Between Journal and

Bearing

0.022-0.076 mm

0.0008-0.0029 in.

Crankshaft End Play

0.080-0.280 mm

0.003-0.011 in.

Adjustment

Thrust Washers

Thrust Washers

Thrust Washers Available

2.31-2.36 mm

0.090-0.092 in.

2.41-2.46 mm

0.094-0.096 in.

2.51-2.56 mm

0.098-0.100

Carrier with Thrush Washers

Installed

27.670-27.820 mm

1.089-1.095 in.

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MAIN BEARING CARRIERS

DESCRIPTION

SPECIFICATION

Metric

Standard

Internal Diameter-Front

67.025-67.050 mm

2.638-2.639 in.

Internal Diameter-Center

66.670-66.690 mm

2.624-2.624 in.

Internal Diameter-Rear

85.985-86.005 mm

3.385-3.386 in.

LINERS

DESCRIPTION

SPECIFICATION

Metric

Standard

Internal Diameter

091.997-92.015 mm.

3.621-3.622 in.

Protrusion

0.00-0.05 mm

0.00-0.001 in.

Available Adjustment Shims

0.15 mm

0.005 in.

0.17 mm

0.006 in.

0.20 mm

0.007 in.

0.23 mm

0.009

0.25 mm

0.0098

CYLINDER HEAD

DESCRIPTION

SPECIFICATION

Metric

Standard

Minimum Thickness

94.95-95.05 mm.

3.738-3.742 in.

Gasket Thickness

1.32 mm ± 0.08, 0 notches

0.0051 in. ± 0.003, 0 notches

1.42 mm ± 0.08, 1 notch

0.051 in. ± 0.003, 1 notch

1.52 mm ± 0.08, 2 notches

0.059 in. ± 0.003, 1 notches

CONNECTING RODS

DESCRIPTION

SPECIFICATION

Metric

Standard

Small end Bearing Internal Diameter

32.035-32.050 mm

1.2612-1.2618 in.

Large End Internal Diameter

53.997-54.016 mm

2.125-2.126 in.

PISTONS

DESCRIPTION

SPECIFICATION

Metric

Standard

Skirt Diameter (measured at

approximately 10 mm above the

bottom of the skirt)

93.912-93.928 mm.

3.6973-3.6979 in.

Piston Clearance

0.010-0.22 mm

0.0003-0.0008 in.

Top of Piston to Cylinder Head

0.69-0.83 mm

0.027-0.032 in.

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Piston Protrusion

0.460-0.609 mm Fit Gasket,

Number (1.32mm), 0 hole

0.018-0.023 in. Fit Gasket, Number

(0.051 in.), 0 notches

0.610-0.709 Fit Gasket, Number

(1.42 mm) 1 hole

0.024-0.027 in. Fit Gasket, Number

(0.055 in.) 1 notch or hole

0.710-0.810 Fit Gasket, Number

(1.52 mm), 2 holes

0.027-0.031 in. Number (0.059 in) 2

notches or holes

PISTON PINS

DESCRIPTION

SPECIFICATION

Metric

Standard

Type

Full Floating

Pin Diameter

32.004-32.010 mm

1.259-1.260 in.

Clearance

0.010-0.020 mm

0.0003-0.0007 in.

PISTON RINGS

DESCRIPTION

SPECIFICATION

Metric

Standard

Clearance in Groove

Top Compression Ring

0.12-0.16 mm

0.0048-0.0063 in.

Second Compression Ring

0.065-0.11 mm

0.0026-0.0044 in.

Oil Control (Steel Rails)

0.03-0.07 mm

0.0012 - 0.0028 in.

Fitted Gap

Top Compression Ring

0.40-0.55 mm

0.0158-0.0217 in.

Second Compression Ring

0.25 - 0.50 mm

0.0099 - 0.0197 in.

Oil Ring (Steel Ring)

0.20 - 0.40 mm

0.0079 -0 .0158 in.

CAMSHAFT

DESCRIPTION

SPECIFICATION

Metric

Standard

Journal Diameter-Front

29.960-29.980 mm

1.179-1.180 in.

Bearing Clearance

0.03-0.08 mm

0.001-0.003 in.

Journal Diameter-Center

39.250-39.270 mm

1.545-1.546 in.

Bearing Clearance

0.03-0.08 mm

0.001-0.003 in

Journal Diameter-Rear

39.250-39.270 mm

1.545-1.546 in.

Bearing Clearance

0.03-0.08 mm

0.001-0.003 in.

Camshaft End Play

0.10-0.55mm

0.004-0.021 in.

HYDRAULIC LIFTER

DESCRIPTION

SPECIFICATION

Metric

Standard

Outside Diameter

11.994 ± 0.006 mm

0.472 ± 0.0002 in.

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VALVES

DESCRIPTION

SPECIFICATION

Metric

Standard

Face Angle-Intake

45° 25’-55° 35’ mm

-

Face Angle-Exhaust

45° 25’-45° 35’ mm

-

Intake Valve Opens

15.6° ± 2° A.T.D.C.

-

Intake Valve Closes

64.4° ± 2° A.B.D.C.

-

Exhaust Valve Opens

66° ± 2° B.B.D.C.

-

Exhaust Valve Closes

32° ± 2° A.T.D.C.

-

Head Diameter-Intake

32.30-32.50 mm

1.271-1.279 in.

Head Diameter-Exhaust

30.80-31.00 mm

1.212-1.220 in.

Stem Diameter-Intake

5.952-5.970 mm

0.234-0.235 in.

Stem Diameter-Exhaust

5.942-5.960 mm

0.233-0.234 in.

Clearance in Guide-Intake

0.030-0.060 mm

0.001-0.002 in.

Clearance in Guide-Exhaust

0.040-0.070 mm

0.001-0.002 in.

VALVE GUIDE

DESCRIPTION

SPECIFICATION

Metric

Standard

Inside Diameter

6.00-6.012 mm

0.2362-0.2366 in.

Fitted Height-Intake

14.5-15.0 mm

0.570-0.590 in.

Fitted Height-Exhaust

16.5-17.0 mm

0.649-0.669 in.

VALVE SPRING

DESCRIPTION

SPECIFICATION

Metric

Standard

Free Length

45.26 mm

1.781 in.

Fitted Length

38.0 mm

1.496 in.

Load at Fitted Length

182 ± 5-10% Kg

-

Load at Top of Lift

395 ± 5% Kg

-

Number of Coils

8

-

LUBRICATION

DESCRIPTION

SPECIFICATION

Metric

Standard

Pressure Relief Valve Opens

6.50 bar

94 psi

Pressure Relief Valve Spring-Free

Length

51.5 mm

2.02 in.

OIL PUMP

DESCRIPTION

SPECIFICATION

Metric

Standard

Outer Rotor End Float

0.060-0.160 mm

0.002-0.006 in.

Inner Rotor End Float

0.060-0.160

0.002-0.006 in.

Outer Rotor to Body Diameter Clearance

0.130-0.240 mm

0.005-0.009 in.

Rotor Body to Drive Gear Clearance (pump

not fitted)

0.90-1.50 mm

0.035-0.059 in.

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ENGINE - 3.0L TD SERVICE INFORMATION

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