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Imbalance Inspect the torque converter for the following conditions: Missing or loose bolts or lugs Missing or loose balance weights Imbalance FLUID LEAK DIAGNOSIS Tools Required J 28431-6 Fluorescent Oil Dye - 6 1 oz J 42220 Universal 12V Leak Detection Lamp DYE AND BLACK LIGHT METHOD Use the J 42220 and the J 28431-6 to isolate the leak point. Fluid dye and black light kits are 1. Follow the manufacturer's instructions in order to determine the amount of dye to use. 2. Detect the leak with the black light. 3. Make the necessary repairs. GENERAL METHOD 1. Verify that the leak is transmission fluid. 2. Thoroughly clean the suspected leak area. 3. Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached. 4. Park the vehicle over clean paper or cardboard. 5. Shut OFF the engine. 6. Look for fluid spots on the paper. 7. Make the necessary repairs. POWDER METHOD 1. Thoroughly clean the suspected leak area with solvent. 2. Apply an aerosol type powder, such as foot powder, to the suspected leak area.
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Automatic Transmission - Allison - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
3. Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached. 4. Shut OFF the engine. 5. Inspect the suspected leak area. 6. Trace the leak path through the powder in order to find the source of the leak. 7. Make the necessary repairs. FIND THE CAUSE OF THE LEAK Pinpoint the leak and trace the leak back to the source. You must determine the cause of the leak Gaskets Fluid level/pressure is too high Plugged vent or drain-back holes Improperly tightened fasteners Dirty or damaged threads Warped flanges or sealing surface Scratches, burrs, or other damage to the sealing surface Damaged or worn gasket Cracking or porosity of the component Improper sealant used, where applicable Incorrect gasket Seals Fluid level/pressure is too high Plugged vent or drain-back holes Damaged seal bore Damaged or worn seal Improper installation Cracks in component Manual or output shaft surface is scratched, nicked, or damaged Loose or worn bearing causing excess seal wear
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Automatic Transmission - Allison - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
CASE POROSITY REPAIR Some external leaks are caused by case porosity in non-pressurized areas. You can usually repair 1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. 2. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair. 3. While the transmission case is still hot, apply the epoxy. You can use a clean, dry soldering acid brush to clean the area and also to apply the epoxy cement. Ensure the area to be 4. Allow the epoxy cement to cure for 3 hours before starting the engine. 5. Repeat the fluid leak diagnosis procedures. TRANSMISSION FLUID COOLER FLUSHING AND FLOW TEST GM studies indicate that plugged or restricted transmission oil coolers and pipes cause Goodwrench SRTA Major overhaul Torque converter replacement Oil pump replacement CAUTION: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container IMPORTANT: The J 45096 - Automatic Transmission Oil Cooler Flush and Flow Test Tool can be used to flush the transmission oil cooler system
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Automatic Transmission - Allison - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
Only GM Goodwrench DEXRON® VI automatic transmission fluid should be used when doing Tools Required J 35944-A Transmission Oil Cooler and Line Flusher J 35944-22 Transmission Oil Cooler Flushing Fluid J-44835-1 Transmission Oil Cooler Flusher Adapters Measuring cup Funnel Water supply - hot water recommended Water hose at least 16 mm (5/8 in) ID Shop air supply - with water/oil filters, regulator and pressure gage Air chuck with clip, if available Oil drain container Minimum 19 L (5 gallon) pail or similar container with lid Eye protection Rubber gloves PREPARATION 1. After the repair or replacement transmission is installed in the vehicle, do not connect the oil cooler pipes again.
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Automatic Transmission - Allison - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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