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Mode block 3. Inspect the synchronizer sleeve or synchronizer hub for being faulty. 4. Replace the synchronizer sleeve or synchronizer hub if it is faulty. Refer to Transfer Case Assemble. If the symptoms occur during cold temperatures, flush and fill High/low shift fork 1. Inspect the high/low shift fork for the following conditions: The pin on the shift fork for wear or damage Worn or melted range fork pads Cracked or bent shift fork Refer to High/Low Shift Components Cleaning 2. Replace the following components if found faulty: The shift fork pads The shift fork Refer to Transfer Case Disassemble and High/low clutch 1. Inspect the high/low clutch for the following conditions: Engagement teeth for burrs or damage Sliding freely on the rear output shaft The high/low clutch collar for excessive wear Refer to High/Low Shift Components Cleaning 2. Replace the high/low clutch if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble. 1. Inspect for the following conditions: Failed input shaft pilot bearing in the input shaft Journal on the rear output shaft for excessive wear
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
TRANSFER CASE JUMPS OUT OF GEAR Input shaft pilot bearing or damage Refer to Front Output Shaft and Input Shaft 2. Replace the bearing if faulty. Refer to Input Shaft Pilot Bearing Replacement (Light Duty) or Input Shaft 3. Replace the rear output shaft if damaged. Refer to Transfer Case Disassemble and Transfer Case High/low planetary carrier 1. Inspect the high/low planetary engagement teeth for burrs or damage. Refer to High/Low Planetary Carrier 2. Replace the high/low planetary carrier assembly if faulty. Refer to Transfer Case Disassemble and Transfer Cause Correction DEFINITION: Loss of the transfer case drive torque during deceleration, acceleration or Shift linkage worn 1. Inspect the shift linkage for correct adjustment or for being worn. 2. Replace the faulty component. Refer to Transfer Case Control Lever Replacement and Transfer Case High/low shift fork pads 1. Inspect the high/low shift fork pads for wear. Refer to High/Low Shift Components Cleaning and 2. Replace the fork pads if worn. Refer to Transfer Case Disassemble and Transfer Case Assemble. 1. Inspect the high/low shift fork for being damaged. Refer
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
Faulty high/low shift fork to High/Low Shift Components Cleaning and 2. Replace the shift fork if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble. Faulty high speed teeth on 1. Inspect for the following conditions: The input shaft high speed engagement teeth for The engagement teeth on the high/low clutch for Refer to Front Output Shaft and Input Shaft 2. Replace the high/low clutch if the teeth are faulty. Refer to Transfer Case Disassemble and Transfer Case 3. Replace the input shaft if the engagement teeth are faulty. Refer to Transfer Case Disassemble and Transfer Faulty control actuator shaft 1. Inspect the control actuator shaft for wear. Refer to High/Low Shift Components Cleaning and 2. Replace the control actuator shaft if faulty. Refer to Transfer Case Disassemble and Transfer Case High/low planetary carrier 1. Inspect the high/low planetary carrier for the following conditions: Low speed engagement teeth worn or damaged Cracked carrier housing Planetary gear needle bearings worn Planetary gears broken or damaged teeth Planetary gears seized or binding Refer to High/Low Planetary Carrier Cleaning
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
TRANSFER CASE LEAK DIAGNOSIS 2. Replace the high/low planetary carrier if any of the above conditions exist. Refer to Transfer Case Front output shaft drive 1. Inspect the drive sprocket for worn engagement teeth. Refer to Drive Chain, Drive Sprocket, and Driven 2. Replace the drive sprocket if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble. 2/4 wheel drive 1. Inspect the synchronizer sleeve for worn engagement teeth. Refer to Two/Four Wheel Drive Shift 2. Replace the synchronizer sleeve if faulty. Refer to Transfer Case Disassemble and Transfer Case Cause Correction DEFINITION: A visible indication of an external fluid leak from the transfer case. Drain plug or fill plug leak 1. Inspect for the correct sealer and the correct amount of sealer on the plugs. Refer to Sealers, Adhesives, and 2. Install the plugs correctly. Refer to Transfer Case Fluid Replacement. Access hole plugs leaking Replace the access hole plugs or seal with room temperature Vehicle speed sensor (VSS) 1. Remove the VSS. Refer to Vehicle Speed Sensor Replacement. 2. Inspect the VSS for the following conditions: Cross threaded Cut or damaged VSS O-ring seal VSS over tightened causing deformation in the VSS 3. Replace the VSS O-ring seal if faulty. 4. Replace the VSS if faulty.
2008 Chevrolet Silverado 1500 2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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