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Fig. 62: Axle Shaft Inner Flange - Front Drive Axle 1. If only the left side inner axle shaft was removed, install the shaft by performing the following steps: 1. Install the inner axle shaft into the differential case side gear using a soft-faced mallet until the retaining ring on the inner axle shaft is fully seated within the groove in the NOTE: Refer to Fastener Notice .
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
2. Connect the wheel drive shaft to the inner axle shaft. 3. Install the wheel drive shaft inboard flange to inner axle shaft bolts. Tighten: Tighten the wheel drive shaft inboard flange to inner axle shaft bolts to 79 2. If the right side inner axle shaft and/or housing was removed, install the shaft and/or housing following the steps below. 3. Install the new inner axle shaft bearing and the seal to the axle housing. Refer to Front Drive Axle Inner Shaft Seal and Inner Shaft Bearing Replacement.
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
Fig. 63: Axle Shaft & Inner Axle Shaft Housing - Front Drive Axle (8.25 S4WD and 4. Install the inner axle shaft (2) into the inner axle shaft housing (1). Carefully tap the inner axle shaft into place with a soft-faced mallet. 5. Place the inner axle shaft housing on end so that the splines of the inner axle shaft is facing up. Fig. 64: View Of Inner Axle Shaft & Components
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
6. For the 8.25 inch axle, install the following components into the inner axle housing: 1. Clamp the inner axle shaft housing (4) in a vise. Clamp only on the mounting flange. 2. Axle shaft tabbed thrust washer (6) 3. Axle shaft thrust washer (7) 4. The axle shaft snap ring (8) 5. The shifter connector gear (9) 6. The shifter fork (11) 7. The shifter fork rod (10) 8. The shifter fork spring (12) 9. Inner axle shaft housing gasket (5) IMPORTANT: Use chassis grease in order to hold the thrust washer in place.
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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