Chevrolet Silverado / GMC Sierra. Manual - part 1301

 

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Chevrolet Silverado / GMC Sierra. Manual - part 1301

 

 

1. Remove the box assembly. Refer to Pickup Box Replacement .  

2. Remove all related panels and components.  

3. Repair as much or the damage as possible, according to factory specifications.  

4. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. 

Refer to Anti-Corrosion Treatment and Repair . 

Fig. 119: Identifying Spot Welds 
Courtesy of GENERAL MOTORS CORP. 

5. Locate and drill out the spot welds attaching the front panel, the wheelhouse, and the tail lamp pocket 

IMPORTANT: This adhesive bonding procedure represents one manufacturer's installation 

application. Other manufacturers' procedures may vary, including MIG welding 
in some areas of the repair. Always follow the system manufacturer's 
instructions for application, handling, and curing.

IMPORTANT: Before you begin the repair, refer to Metal Panel Bonding for proper adhesive 

preparations and general information.

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:01 PM

Page 130 

© 2005 Mitchell Repair Information Company, LLC. 

area. 

Fig. 120: View Of Upper Rail Spot Welds 
Courtesy of GENERAL MOTORS CORP. 

6. Locate and drill out spot welds on the upper rail and the rear sill area. 

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:01 PM

Page 131 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 121: View Of Inner Panel 
Courtesy of GENERAL MOTORS CORP. 

7. Structural adhesive is present between the upper inner panel (1) and the outer panel. If necessary, use a 

chisel to separate the outer panel from the inner panel. 

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:01 PM

Page 132 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 122: View Of Side Panel 
Courtesy of GENERAL MOTORS CORP. 

8. Remove the side panel.  

Installation Procedure 

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:01 PM

Page 133 

© 2005 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  1299  1300  1301  1302   ..