Chery Tiggo 5 (T21). Manual - part 2

02–

b. Precautions for using a plate type lifter

 Follow the safety procedures described in the instruction manual.
 Use plate type lifter attachments (rubber lifting blocks) on the plate surface.

Service Operation

1. How to use fasteners

 The reference values of fasteners and torque specifications in this service manual use metric unit.
 Recycling all the fasteners (nuts, bolts, etc.) during maintenance and service operation is important for

assembly.

If it's impossible to recycle fasteners, be sure to use other fasteners with the same specifications.

RT21020030

Attachment

WARNING

 Using incorrect fasteners may cause damage to components. Injury and death may occur without

observing the instructions below.

02–

2. Remove parts

When repairing malfunction, try to determine the cause.
Before starting work, the parts or sub-assemblies that
have to be removed and replaced should be confirmed
first. After removing parts, block all holes and ports to
prevent foreign objects from entering.

3. Disassemble components

If disassembly procedures are complicated and multiple parts need to be disassembled, make sure that
disassembly methods won't affect the performance or appearance of parts. Identify each part for assembly.

4. Check parts

After removal, check each part for deformation, damage or other problems.

5. Arrange parts

Carefully arrange all the disassembled parts to make assembly easier.
Always separately arrange the replaced parts and reusable parts, and make marks on them.

6. Clean parts

Make a thorough and careful cleaning for reusable parts.

7. Assemble components

When assembling parts, always strictly use the standard values (tightening torque and clearance value,
etc.).
If following parts need to be replaced, replace them with
new ones.
 Oil seal
 Gasket
 O-ring
 Lock washer
 Cotter pin
 Nylon nut

RT21020040

WARNING

 Blowing out the dirt or other particles with compressed air may hurt your eyes. Be sure to wear goggles

during operation.

RT21020050

O-ring

Gasket

Lock Washer

Nylon Nut

Cotter Pin

Oil Seal

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8. Lubrication and seal

Use seal gum and gasket based on the position.
If seal gum is applied, install components before the seal gum dries to prevent leakage.
Apply lubricant to the movable area and friction area of components.
During assembly, apply permitted lubricant or grease to the specified area (such as oil seal).

9. Adjustment

Use proper meter and tester for adjustment.

10.Pre-coated parts

Pre-coated parts are the bolts and nuts that are coated
with seal lock adhesive in the factory.
If a pre-coated part is retightened, loosened, or moved in
any way, be sure to reapply the specified adhesive.

11.Rubber parts and rubber hoses

Avoid gasoline or oil dripping on the rubber parts or rubber hoses.

12.Hose clamp

Before removing hose, observe the position of clamp so
as to reinstall it to the same position.
Replace the deformed or dented clamps with new ones.
When reusing a hose, fix the clamp on the clamp track
portion of hose.
For elastic clamp, push tabs in the direction of arrow as
shown in the illustration after installation to widen the tabs
slightly.

13.Vise

When using vise, install protective plates on the jaws of
vise to prevent parts from being damaged.

RT21020060

Seal Lock Adhesive

RT21020070

Elastic Clamp

Clamp Track

RT21020080

02–

14.Dynamometer

When testing vehicle on the dynamometer, pay attention to the followings:
 Place a fan in front of the vehicle. It's best to use a fan of which the power changes in proportion to the

vehicle speed.

 Connect an exhaust gas ventilator.

 Cool the exhaust pipe with a fan.
 Keep the area around vehicle clean and tidy.
 Monitor the engine coolant thermometer.

WARNING

 Exhaust gas may cause injury and death. There is odorless, colorless Carbon Oxide (CO) in the exhaust

gas. People will faint and get poisoned after inhaling it.

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