Chery S11 / Chery QQ. Manual - part 255

 

Chery    QQ    Maintenance Manual                        Transmission System

 

fork, install the bearing. Spread lubricant on the splined    hub , install the    spacer NO.2   
and  seal . 
 
Fix the release fork cover. 

  6, Fix the release shaft on the release fork, aim at the riveted mark and tighten the 

bolt . 

7,Used 2 bolt fix up lable bracket, disassembly clutch    cable bracket. 

Pack the clutch separation arm 

 

Lubricate the  release fork 
assembly and the input shaft. 
Screw the torque tightly. 

 

N.m 
 

Kg-m 
 

1b-ft 
 
 

Release shaft      bolt 

 

10-16 10-1.6 7.5-11.5 

Lable  bracket bolt 

 

18-28 1.8-2.8 

13.5-20.0 

 
 
 
 
 
 
 
 
 
 
 
 

Section 5 Recommended Torque. 

 

Screw the torque tightly 
 

N.m Kg-m 

1b-ft 
 

1,Switch Lock nut   
 

10-15 1.0-1.5 

7.5-10.5 

2,Clutch  cable bolt  
 

4-7 0.4-0.7 

3.0-5.0 

3,Flywheel bolt 
 

57-65 5.7-6.5 

41.5-47.0 

4,The clutch cover stud 
bolt 
 

18-28 1.8-2.8 

13.5-20.0 

5,Release shaft bolt 

10-16 

1.0-1.6 

7.5-11.5 

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Chery    QQ    Maintenance Manual                        Transmission System

 

 
6,Cable bracket bolt   
 

18-28 1.8-2.8 

13.5-20.0 

 
 

Section 6 Necessary Maintenance    Materials 

 

Material 
 

The SUZUKI             
product of the 
recommendation 

Use the part 
 

The SUZUKI             high 
class lubricates the fat A 
(99000-25010) 

Pull the lable carries 
connect pin. 
Release fork spacer and 

seal. 

Release bearing and 
Release shaft. 

 
 
The lithium lubricates the 
fat 
 

The SUZUKI             high 
class lubricates the fat I 
(99000-25210) 

Input shaft Splined hub 
and forepart 

Waterproof sealant 
 

The SUZUKI             seals 
completely the 366 Es 
(99000-31090) 

Clutch cable and front   
clap board. 
 

 
 
 
 
 

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Chery    QQ    Maintenance Manual                        Transmission System

 

 

Flywheel holding

tool 

Bearing Replacer

tool 

Input shaft

bearing Replacer

Clutch guide tool 

Puller slide

hammer 

Bearing replacer 

tool 

Spacer replacer

tool 

Hub tool 

Bearing replacer

tool 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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Chapter 2 Transaxle 

 

Chery    QQ    Maintenance Manual                        Transmission System

 

Section 1    DABS10-4 Transaxle 

 
I,A gearbox technique brief introduction of section 1 

 

Main Functions 
And Technical Data 

DABS10-4,DABS10-8 Transaxle   
 

A type 

Machine gear type 

Gearshift  

Compare soon 

The gear number 
compare 

1

 

st  

3.416 

41/12 

2 nd 

1.894 

36/19 

3 rd   

1.28 

32/25 

4 th   

0.914 

32/35 

5 th   

0.757 

25/33 

Reverse  

3.818 

42/35/11 

The lord reduce 

4.389 

79/18 

Speedometer  

0.944 

17/18 

Max input torque   

72 N ·m 

Contour size 

409×392×342.7（mm） 

Transaxle  

5° 

Lubricant 

18#  hyperbolic gear oil（Q/SH006·1·27-89） 

 
II, Driven  special 
This transaxle, consist of three groups of synchronizer,input shaft and    output shaft, 

is to realize the ahead shaft and reverse. 

All the gear are gear, slip idler gear is for reverse . 
The synchronizer is fixed on the output shaft , joggled with output shaft,the    1st gear 

and the 2nd gear; the synchronizer is fixed on the input shaft, joggled with the 3 rd,4th 
gear . 

The 5th synchronizer on the input shaft is joggled with the 5th gear fixed on the   

input shaft, thereby dive the transmission shaft and the wheels. 

 
 

 

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