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Chery S11 / Chery QQ. Manual - part 43

Chery QQ Service Manual Chassis System

II、Removal of power steering gear
assembly

(I)Removal
Disassembly procedure

1. Put steering wheel forward and lock

steering, remove steering shaft.

2. Loosen the nuts on two ends of steering

transverse lever and push out the ends of
lever from steering node.

3. Loosen the support and remove out.

4. Turn steering pivot left into gap of wheel,
pull the lever into engine compartment.

5. Push down and backwards to remove
steering pivot.

Steps of installation
1. Turn steering pivot upwards and push the
pivot into gap of wheel
2. Insert pivot into front surround.
3. Screw the nuts between the support and
front surround ( not tighten).

Chery QQ Service Manual Chassis System

Fixture
Install pivot on front surround with
70-80Nm.
Insert two ends of lever and screw with
steering node.
( Use new nuts) with 32-38Nm.
4.Put the pivot forwards.
5. Install steering gimbal assembly.

Fixture
Screw steering gimbal assembly with
22.5-27.5Nm.

Description and operation
Instruction for steering system
The turning of steering will produce
following actions:
1. The motion of steering will transfer to
small gear
2. The motion of small gear will transfer to
gear.
3. The teeth of small gear will be joggled
with rack.
4. Rack will move under the force.
5. The force will transfer from transverse
lever to steering node.
6. Steering knuckle turn wheel

Steering wheel and steering column
Common problem and treatment measure

Lock system incapable open lock

Problem Measure

Lock core possible be damage

Check this part
If need to replace part, refer “ The ignition
switch lock core replacing”

Ignition switch is wear out or damage

If need to replace part, refer “ The ignition
switch lock core replacing”

Lock system cannot lock u

Problem

Measure

Following parts possible be damage

Check unit

If need to replace part, refer “ The ignition
switch lock core replacing”

On close and locking position, cannot pull out key

Chery QQ Service Manual Chassis System

Problem

Measure

Ignition switch Lock core sets not correct

Demand adjust Lock core

If need to replace part, refer “ The ignition switch lock
core replacing”

Lock core damage

If need to replace part, refer “ The ignition switch lock
core replacing”

On Close and locking position, demand larger locking force

Problem

Measure

Lock core damage

If need to replace part, refer “ The ignition switch
lock core replacing”

Steering wheel looseness

Problem

Measure

Steering wheel installation nut is loose

1.Check steering wheel installation , refer “ The
steering wheel replace”
2. To fix steering wheel installation nuts, refer “ The
steering wheel replace”

Steering wheel damage

1. Check steering wheel refer steering wheel replace
2. Steering wheel replace refer steering wheel replace

Steering intermediate shaft wear out or damage

Check steering intermediate shaft, refer “ The power
steering box replace”

Replace steering intermediate shaft, refer “ The
power steering box replace”

Steering shaft check
Check steering shaft plastics pin whether
sheering some symptom as follows
Steering shaft from flank slight dash have

chatter When turning steering wheel ,
can feel clearance
If steering shaft pin is no serious damage ,
advise to replace steering shaft

Steering column looseness

Problem

Measure

Steering column installation bolt loose

Screw bolts to specified torque

Steering column stay unit loose or damage

1. Check steering column assembly
2. Repair or replace steering column assembly

Steering wheel looseness

Problem

Measure

Steering wheel installation nut looseness

1. Check Steering wheel installation
2. Fix steering installation nut again

Steering wheel damage

1. Check steering wheel
2. Replace steering wheel

Steering intermediate shaft wear or damage

Check steering intermediate shaft
Replace steering intermediate shaft r

Chery QQ Service Manual Chassis System

Service guide

Replace ignition switch core
Removal
1. Remove plastic cover
2. Insert needle into lock hole and pull out the
core from lock seat.
Steps of installation

1. Push the moving block to the direction
shown in the figure.
2. Insert the core into the seat.

Steering shaft replace

Disassembly procedure

1. Remove steering wheel from shaft.
Points of attention

Don’t knock steering when install or remove.
2. Loosen switch cover bolts. Remove signal
switch (left) and wiper switch (right). Loosen
the bolts between up/down shaft.
3.Loosen moving bolts on steering column
under instrument cluster.
4. Remove steering column.
5. Remove up steering shaft
Points of attention

The lower guide bearing is a rubber bearing.
Carefully remove the bearing.
Don’t put steering lock in lock position.
Steps of installation

1.  Insert new up shaft into steering column.

Insert lower guide pipe into rubber bearing.
Push the bearing to the end.

2. Connect separate block, support, lower

support with bolts.

Use new locknuts.

Fixture
Screw support and lower support with
13-17Nm.
3. Insert shaft flange and fix. Insert harness
connector into signal switch and wiper switch.
Fix signal switch cover.
Fixture
4. Install steering wheel in steering shaft
Screw bolts with 22.5-27.5 Nm.
Screw bolts with 22.5-27.5 Nm.

Fixture

Screw steering nuts and shaft nuts with
27-33Nm.
5. Check forwards position of the steering
institution.

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