Chery S11 / Chery QQ. Manual - part 17

 

Chery QQ Service Manual                                            Transmission System

 

 
 
（5）Shift guide  case assembly 
1. In case of disassembly or installing，  screw torque bolt，check-up blow hole 

straightway。 

Torque :  8～12N·m 
2. Clean  case  and  transmission  surface。 

 

1-Reserve, 5

th

 Interlock bolt

2-Shift guide case 

 

A：Blow hole

 

Fig.3-81 

3. Install the select shaft assembly.   
Notice: When installing shift select shaft assembly, keep the shift head in the 

middle position to prevent interlock bolt. 

4. Connect the shift    head and install the shift lever fork. 
5. Screw down the shaft fork bolt. 
Torque  32～36N·m 

 

1-Shift head 

2-Shift select shaft   

3-Shift lever fork 

4-Fixup bolt

 

Fig.3-82 
 

6. Fix the shaft restrict bolt.   
   Worm glue：262glue 

Torque  18～28N·m 
 
 

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Chery QQ Service Manual                                            Transmission System

 

 

   

1-Shift select shaft   

2-Interlock  

3-Shift lever fork 

4- Bolt 

5-Shaft restrict bolt

 

图 3-83 

7. Clean the contacting interface and spread sealed adhesive evenly. 
Sealed adhesive：seal glue（HZ1213Q/320222 YAP02-92） 
8. Install the transmission case assembly, clip and hanger assembly, 
Screw down the 4 bolt。   
Torque  8～12N·m 

 

1-Hang ring assembly 

2-Bolt 

3-Guide case assembly 

4-Special tool   

5-Clip  

6-Shift Shift fork shaft bolt 

7-Reserve, 5

th

 Interlock bolt 

Fig.3-84 

9. Install the reserve backup light switch assembly reserve backup light switch 

Torque 18～28N·m 

10. Clean the interface of the transmission cover board and transmission, check 

the “O” ring and screw down the three bolts. 

Torque  8～12N·m 
 

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Chery QQ Service Manual                                            Transmission System

 

 

 

1-Bolt 

2-Transmission cover

board

 

Fig.3-85 

（6）Clutch release shaft    system 

Fig.3-86 Clutch release shaft 

Round 

 

1-Spacer1 2-Release shaft assembly 3-Release spring  4-Spacer  5-Bolt  6-Nut 
7-Clip   
Disassemble: 
1,    Disassemble the clip ,loosen the   
bolt, remove the clutch   
2,    Turn the release shaft, take   
out the release bearing.     
3,  Use  plier  disassembly release  
shaft return spring。 

Fig.3-89 

                                                     

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Chery QQ Service Manual                                            Transmission System

 

 
4,    Use hammer to knock the spacer 2. 
5,  Remove the release shaft and return spring .           
Clutch release shaft  ： 
Check if the release shaft and slotted spring pin have been declined and broken. 
 

 
 
 
 

                   Fig.3-90 

 
 
 
 

Installation： 

1,    Use special tool to drive in the sleeve 1 ,and spread lubricant.   
2,    Install the release shaft and return spring. 

 

1-Spacer1 

2-Special tool 

 

Fig.3-91 

3,    Spread lubricant in the spacer2 and fix it.   
4,  Spread lubricant on the release shaft oil seal, keep the lip of oil  seal 

downward and also keep the oil seal surface equal with the case.   

 
 

1-Clutch release shaft   

2-Release shaft spacer 2 

3-Special tool 

 

   
 
 

 
 
 
 
 

Fig.3-92 

 

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