Chery S11 / Chery QQ. Manual - part 7

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Chery QQ Service Manual                                Transmission System 

 
 

1.Strengthen pole   2. Nut 3. Control shift lever retainer 4.

Control shift lever retainer bolt      6.NO.1 exhaust pipe 

5. Shift and select lever shaft              7. Shift lever 8. Shift and

select lever shaft bolt and nut   

 
 
 
 
 
 
 
 
 
 
 
 

Disassembly: 
On the lift.   
1．  Remove the shift and select lever shaft bolt and nut, take apart the shift and select 
lever shaft from the shift lever.   
2．  Remove the 4 pieces of control shift lever retainer bolt. Demount the strengthen 
pole nut beside the transaxle, and move the strengthen pole aside. 
In the cab. 
1．  Have shift lever shaft housing，disassembly 2 bolt from shift lever shaft housing. 
2．  Demount the 4 nuts on the shift lever assembly,    push the shift lever 
into the floor hole and pull out the shift lever assembly from the floor. 
 

 

1 .Bolt   

2 .Bracket 

On the workbench;   

1．  Use the clamp to fix the holder of the shift lever, demount the bolt, remove 

the shift lever. 

2．  Demount the 2 shift lever assembly nut, break down the shift lever . 
 

 

 

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Chery QQ Service Manual                                Transmission System 

Installation 

1．

  According to the reverse demounting order, install the shift lever , if necessary, 

replace the used parts. 
Notice:  

After installation, please check if the shift lever works smoothly. 

Shift lever vertical 

free play   

0-0.2mm(0-0.007in) 

Thickness of the 
optional adjust washer 

0.8,1.0,1.2 and 1.4mm(0.03,0.04,0.05 and 0.06in) 

 
2．  Spread whorl glue, fix the   

handle on the shift lever ,check the handle level   

1.Shift 

lever 

2.Shift 
lever 
assembly
3.Adjust 
washer 
4. Shift

lever 

5. Snap
ring 
6. Shift

lever

3．  Install shift lever assembly     

and the related parts on the original 
  position. When fixing the position of   
the shift lever, first install the 4   
pieces of control shift lever retainer 
bolt and 4 pieces of shift lever   
assembly nut, adjust the position of, 
screw the bolt and nut tightly. 
 
 
 
 
 
 
Notice: 

·Do not spread lubricant on the strengthen pole spacer beside the transaxle. 
·  Spread lubricant on the shift and select lever shaft boot. 
·  Check if the boot has been installed correctly. 
 

The position of the shift lever  ：Distance 

from A 

270mm 

 

 

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Chery QQ Service Manual                                Transmission System 

 

 

 

Section 3 Disassembly and installation of the transaxle   

I  Dismantle  transaxle   

Under the engine lid. 

1．  Disconnect the battery ground; remove the battery and the bracket. 

2．  Screw the clutch cable nut off, Remove the connector from the cable and 

dismantle the cable from the bracket. 

3．  Disconnect the wiring harness and connector.   
4．  Remove the speedometer cable boot, and dismantle the speedometer cable. 
5．  Remove the fixing transaxle bolt. 
6．  Remove the 2 starter bolt and starter, meanwhile disconnect the starter cable. 
7．  Disconnect the vacuum hose from the map. 
8．  Hang engine and bracket chain，keep engine calm. 

Caution: 

Put gasket under the chain in order to prevent the damage of the vehicle surface. 

On the Lift: 

1． Use 10mm special tool and spanner to let out the transaxle oil. 

 

 

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Chery QQ Service Manual                                Transmission System 

2．  Screw off the shift and select lever shaft bolt and nut, remove the    control 

from the shift shaft. 

3．  Screw off the strengthen pole nut, remove the strengthen pole and    gasket.   

4．  Disconnect the exhaust pipe. 

5．    Meanwhile, remove the exhaust pipe nut。 
6．  Remove the clutch down clapboard. 
7．  Remove Ball joint bolt and nut from the Steering, then remove each 

Suspension arm.   

8．Use big drive screw disassembly drive shaft snap ring from differential side. 
9． Screw the  bolt and  nut  of the  transaxle ,engine assembly. 
10．Support the transaxle by transaxle jack. 
11．From engine retainer bracket，disassembly 2 blot。 
12．  First remove the 3 bolt and 2 nut, then remove the bracket. 
13．  Down the jack and the transaxle, disassembly the bolt between the engine 

and transaxle, separate input shaft and clutch disc, take the transaxle. 

 

1  Bolt    2  Engine  bracket    3

 
 
 
 
 
 
 
 
 
 
 

1 Drive  shaft universal

coupling 

2

Driven screw

 

II, Install  transaxle   

The following Fig. Shows the fastened torque: 

Torque  

N·m 

kg·m 

1b·ft 

·  Transaxle, engine assembly bolt, 
nut。 
· Engine nut  
·  Engine bracket bolt   
·  Exhaust pipe / nut   
· Exhaust pipe / muffler  nut  

40-60 4.0-6.0 

29.0-43.0 

Ball joint bolt nut   

50-70 

5.0-7.0 

36.5-50.5 

Strengthen pole nut   

25-40 

2.5-4.0 

18.5-28.5 

Shift and  select  lever  shaft 

bolt , nut   

15-20 1.5-2.0 

11.0-14.5 

 

 

 

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