Chery A11. Manual - part 28

CAC Gasoline Engine Maintenance And Servicing Manual

——The left chart is QDY1258
——When  checking  starter,  you  should  clean
carbon  brush.  Its  surface  should  not  have  dust
and calibrator, and the brush can move freely in
the  carbon  brush  carrier.  Change  them  if  the
brush and carrier are damaged severely.
——Clean the commutator’s surface with clean
cloth. And engage the commutator if its surface
is not smooth and round.
——As  assembling  carbon  brush,  make  sure
the  brush  spring  is  pressed  on  the  brush
correctly.
——Pay  more  attention  to  keep  the  wire
bayonet  clip  clean.  Make  sure  there’s  no  oil
fouling  and  water.  Or  the  voltage  drop  is  too
high, and the engine doesn’t work.

3. Spark plug.
Type:    K7RTC
Tighten torque: 17.0-33.0Nm

4.Ignition controller
Type: ZJ5701F-HB or KH-3A.

5. Breakerless distributor
Type:  FDW451(with  ZJ5701F-HB  Ignition
controller)  or  JFD459(with  KH-3A  Ignition
controller)

Removing:
——Turn the crankshaft to cylinder 1’s TDC.
——Before removing, check and make sure the
cylinder  head  and  distributor  flange  have  line
marks. If not, make a mark on the cylinder head
and  flange  so  as  to  assemble  in  the  previous
position.

Fig. 125

Fig. 126

Ignition module assembly

Fig. 127

Fig. 128

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CAC Gasoline Engine Maintenance And Servicing Manual

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CAC Gasoline Engine Maintenance And Servicing Manual

——Loosen and remove two M6×  20 bolts.
——Remove the distributor.
——remove the distributor’s “O “seal.

Assembly:
——Insure that the  engine is set  correctly  with No.1 Cylinder
at TDC.
——install new “O” seal.
——Rotate distributor to align the lug with the No. 1 cylinder
TDC  mark  on  the  distributor  flange.  install  the  distributor
inserting the lug into the camshaft    groove.
——Rotate  distributor  to  align  the  mark  on  distributor  flange
with the mark on cylinder head.
——Tighten two bolts to 5.0—7.0Nm.
6. High tension ignition wire assembly:

The high tension ignition wire assembly is mounted on the

cylinder wire bracket which is installed on the valve cover ,
also cylinder wire and coil wire clips exist between the
distributor and cylinder wires bracket.

Fig. 129 distributor assembly

groove

camshaft

tongue

TDC mark

Fig. 130

Fig. 131

Slave cylinder and high pressure wiring harness

Slave cylinder and
high pressure wiring
harness

High pressure
assembly

Flat washer

bolt