BYD F3DM. Service Manual - part 1

 

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BYD F3DM. Service Manual - part 1

 

 

- 1 -

F3DM Owner’s Manual

Foreword

Thank you for choosing BYD F3DM. Your selection of BYD Auto is a wise investment. It will give you years of 
pleased driving. Reading this manual thoroughly can get familiar with the operation and enhance the enjoyment 
of driving your new vehicle. Keep this manual properly in your vehicle for future reference. Please also transfer 
this manual upon resale of your vehicle so that the next owner can still access the useful information for F3DM.

BYD F3DM adopts Dual Mode power system with power train, dual pressure controller, and power battery. As 
the wiring structure is complicated, please do not modify, remove or disassemble any subsystem of the hybrid 
vehicle without permission, such as vehicle alarm, sound system and other electronic components. Otherwise, 
it may affect your vehicle’s performance or cause serious injuries to you or others. In addition, damage, 
performance problems or injuries resulting from the modification are not covered by BYD’s warranty. 

This manual is guidance of operating BYD F3DM properly rather than an indication about configurations of BYD 
F3DM. For any information about configurations, please read corresponding contract (if have), or consult your 
BYD authorized dealers. Illustrations in this manual are for reference only, which may vary with actual vehicles.

For the sake of product upgrades from time to time, we reserve the full right to make changes to the information 
on technology, features and spare parts at any time without prior notice.

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F3DM Owner’s Manual

Your valuable comments and opinions will be warmly welcomed. In order to provide better service to you, please 
leave your contact information with your dealer. If any change of your contact, please contact BYD authorized 
dealers to update your information immediately.

March 2011

BYD AUTO CO. LTD.

All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written 
permission of BYD Auto

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F3DM Owner’s Manual

Catalog

Safety Instructions …………………………………………………………………………………………… 5
Important information before driving your vehicle ………………………………………………………… 6
mportant information about your BYD F3DM ……………………………………………………………… 8
Accessories, spare parts and modification of your BYD F3DM ………………………………………… 9
1.Operations of Instruments and Controllers …………………………………………………………… 19

1)Appearance of Instrument Panel ……………………………………………………………………………… 19
2)Key and Car Door ……………………………………………………………………………………………… 25
3)Seats, Seat Belts, Steering Wheel and Rear-view Mirrors ………………………………………………… 43
4)Lights, Wipers, EV and HEV Switch …………………………………………………………………………… 65
5)Instruments and Maintenance Indicators ……………………………………………………………………… 73
6)Ignition Switch, Parking Brake and Parking Assistance System …………………………………………… 85
7)Auto Audio System ……………………………………………………………………………………………… 91
8)Air-conditioning System ……………………………………………………………………………………… 101
9)Charging System …………………………………………………………………………………………………111

10)Other Equipment …………………………………………………………………………………………………117

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F3DM Owner’s Manual

2.F3DM Auto Driving ……………………………………………………………………………………… 123
3.Starting and Driving ……………………………………………………………………………………… 135
4.In Case of An Emergency ……………………………………………………………………………… 145
5.Corrosion Prevention and Appearance Care ………………………………………………………… 159
6.Maintenance and Care Instructions …………………………………………………………………… 169
7.Self-maintenance ………………………………………………………………………………………… 179

1)Foreword. ……………………………………………………………………………………………………… 179
2)Engine and Chassis ………………………………………………………………………………………… 185
3)Electric Appliance …………………………………………………………………………………………… 195

8.Part Specifications ……………………………………………………………………………………… 207

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F3DM Owner’s Manual

Safety Instructions

As you read this manual, you will find 
some safety and vehicle damage 
Warnings and Notices. This information 
is intended to help you avoid injury to 
you and your passengers or damage 
to your vehicle. So do follow these 
warnings and Notices carefully. 
The types of warnings, notices what 
they look like, and how they are used 
in this manual are explained as follows; 
besides, specific marks are stick on 
your vehicle. Illustrations in this manual 
are only for reference. Please refer to 
the vehicle as standard.

WARNING

This is a warning against anything 
which may cause serious injury to 
people or serious damage to the 
vehicle if you don’t follow these 
instructions.

NOTICE

This is a warming against anything 
which may cause injury to people 
or damage to the vehicle or its 
equipments if you don’t follow these 
instructions.

Safety Symbol

The safety symbol shown above 
means: “Do not...”; “Do not do this”; or 
“Do not let this happen”.

!

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F3DM Owner’s Manual

Important information 

before driving your 

vehicle

The safety is very important. To avoid 
unnecessary damages or injuries, 
please read through the operating 
instructions and other information on 
labels in this manual. 
You should know that it is not 
practical or possible to warn all the 
hazards associated with operating or 
maintaining your vehicle, you must 
have your own good judgment.
You should follow the important 
information below before driving your 
vehicle.

Wear your seat belt every time when 
you drive
 A seat belt is your best protection in 

all types of collisions, Airbags are only 
designed to supplement seat belts 
and can’t supersede the seat belt. So 
ensure that you and your passengers 
always wear seat belts properly.
Restrain all children 
The children who are below 12 years 
should be restrained in back seat. 
Infant and little children should be 
restrained in child seat. Older children 
should use a booster seat and a 
shoulder belt until they can use the belt 
properly without a booster seat.
Beware of airbags hazard
While  airbags  can  protect  you  in 
collisions, they also will cause serious 
or fatal injuries to people who do not 
operate properly, such as sit too close 
to the airbags, or who are not properly 
restrained. Therefore, Ensure to follow 
all instructions and warning in this 
manual.

Control your speed 
Excessive  speed  is  major  factor  in 
crash injuries and may lead up to 
death. Generally, the higher the speed 
always leads to the larger risk. Never 
drive faster than the speed is safe for 
current conditions, regardless of the 
maximum speed posted.
No Drunk Driving
No drunk driving, and don’t let your 
friends drunk driving, either.
Pay attention to the task of driving 
safety
Engaging in mobile phone conversation 
or other activities that keep you from 
paying close attention to the road, 
other vehicle and pedestrians may 
cause a crash. Remember, situations 
can  change  quickly,  and  only  you 
can decide when it is safe to divert 
attention away from driving. 
Keep your vehicle in safe condition

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F3DM Owner’s Manual

The tire blowout or mechanical failure 
may cause extremely accident. To 
reduce the possibility of such problems, 
check your tire pressure and condition 
frequently, and perform all regularly 
scheduled maintenance.

WARNING

 

y

There are some parts that reach 

high temperatures while you drive, 
do not touch those components 
(such as engine) to avoid injury.

 

y

Medical devices (such as cardiac 

pacemaker) may be interfered by 
radio wave, so please consult your 
doctor before you driving your 
BYD F3DM. 

NOTICE

 

y

When charging, please park your 

vehicle in well ventilated places. 

 

y

Power battery is installed on your 

vehicle, so please do not drive it 
throughout deep water. 

NOTICE

 

y

Because your BYD F3DM is a 

hybrid vehicle, which is not used 
widely, for you enjoy the after-sale 
and repair properly, do not drive 
your F3DM far away from the sale 
service areas.

 

y

Because the structure of the hybrid 

vehicle is more complex, so it may 
take a longer time to repair your 
F3DM, please be more patient.

 

y

To keep your F3DM in a good 

p e r f o r m a n c e ,   p l e a s e   d r i v e 
your vehicle in the condition 
which temperature is above 
-10℃(14 ℉)

WARNING

The battery of BYD F3DM is placed 
under the guard board of trunk; if 
the battery needs to be replaced, 
please contact your BYD authorized 
dealer, do not replace the battery by 
yourself, it may cause injury to you.

NOTICE

Battery posts, terminals and related 
accessories of your F3DM may 
contain lead and lead compounds. In 
order to reduce the harm to you, do 
wash your hands after handling.

!

!

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F3DM Owner’s Manual

Important information 

about your BYD F3DM 
New vehicle warranty

Your new vehicle is covered by the 
following BYD limited warranties:

New vehicle warranty

Emission control systems warranty

Others

WARNING

E n g i n e   e x h a u s t ,   s o m e   o f   i t s 
constituents and a wide variety of 
automobile components contain or 
emit chemicals known to the State of 
California to cause cancer and birth 
defects and other reproductive harm. 

Precautions for use of hybrid vehicle
Your F3DM is a hybrid vehicle. The 
vehicle has both high voltage DC and 
AC systems as well as a 230-400volt 
system. DC and AC high voltage are 
very dangerous. It may cause death 
or serious injury, severe burns and 
electric shock.

WARNING

 

y

Do not touch the high voltage 

cables (orange colored) and their 
connectors to avoid injury to you 
or others.

 

y

Do follow the warning labels 

attached to the high voltage parts.

 

y

Do not remove or replace the high 

voltage parts such as the inverter 
unit, power battery etc.

Scrapping of your BYD 

F3DM

The SRS airbag and seat belt devices 
in your BYD F3DM contain explosive. 
If the vehicle is scrapped with the 
airbags and some seat belt devices, 
this may cause an accident such as 
fire. Please remove the systems of 
the SRS airbag and seat belt devices 
by your BYD authorized dealer before 
disposing your F3DM

WARNING

You should consult your BYD 
authorized dealer when your vehicle 
or battery needs to be disposed 
of. It may cause death or serious 
injury if the battery is not disposed of 
properly. So your F3DM battery must 
be dismantled by BYD authorized 
dealers. 

!

!

!

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F3DM Owner’s Manual

Accessories, spare 

parts and modification 

of your BYD F3DM

Spare parts or accessories in the 
market may not be genuine or 
authorized for BYD vehicles. BYD shall 
not responsible for their performance, 
repair, or replacement, or for any 
damage or adverse effect caused by 
them, if you use them in your F3DM.
You should not modify your BYD 
F 3 D M   w i t h   n o n – g e n u i n e   B Y D 
products. It could affect your vehicle’s 
performance, safety or useful life 
with modification with non–genuine 
BYD products .Besides, damage or 
performance problems resulting from 
the modification are not cover by the 
warranty of BYD.

NOTICE

 

y

If an accident happen ,pull your 

vehicle off the road, push the 
“P” position switch, stop the DM 
system and remove the key 

 

y

Do not touch the exposed electric 

wires which are protruding inside 
or outside of your vehicle, it may 
cause electric shock. 

 

y

Do not touch any high voltage 

wirings and their connectors, 
and high voltage parts such as 
converter unit, hybrid vehicle 
battery, etc to avoid injury to you.

 

y

If any suspicious fluid leaks, 

never touch it because it may be 
electrolyte from the hybrid vehicle 
battery.  If it leaks to your skin 
or eyes, wash off at once with 
plenty of water, and get immediate 
medical treatment to avoid 

serious injury.

 

y

If your vehicle need to be 

towed, please contact your BYD 
authorized dealer for advice

High Voltage

Your vehicle is equipped with cables 
connected to parts of the vehicle 
subject to high voltage (about 400 V at 
maximum). There are some other parts 
that reach high temperatures while you 
driving. Do not touch battery cables 
(orange–colored) or their connectors 
which are under high voltage and 
dangerous.  Observe the caution labels 
in the vehicle carefully.
Beware of the tires of your vehicle
Check the tire inflation pressure 
periodically to avoid an accident which 
caused by underinflated or overinflated 
tire inflation pressure.

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F3DM Owner’s Manual

WARNING

 

y

Please do not use vehicle below 

-10℃(14℉).

 

y

Orange colored cables are all high-

tension lines on BYD F3DM. For 
your safety, please do not touch 
such cables. 

 

y

BYD F3DM is equipped with power 

battery contains high -tension 
electricity. If any problem happens 
on BYD F3DM, please contact the 
BYD authorized dealers. Do not 
repair it by yourself. It may cause 
an electrical shock. 

 

y

Do  wear  insulating  gloves  (the 

gloves can resist at least 500V) 
before operating the high voltage 
components. It must be operated 
by professional technicians.

!

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F3DM Owner’s Manual

Overall Unit Parameters of 

BYD F3DM

Dimension

Length

4533mm

Width

1705mm

Height(No-load)

1520mm

Wheelbase

2600mm

Track

Front

1480mm

Rear

1460mm

Front Overhang

933mm

Rear Overhang

1000mm

Seating 
Capacities

5

Approach Angle

19.3°

Departure Angle 24.5°

Weight

Curb Weight

1560kg

Cross Weight

1935kg

Four -wheel 
Alignment 
Parameters

Front Camber 

-0°17′±45′

Front Wheel Toe-in

Total toe-in:-0.5~3mm(left-
0.25~1.5mm,the right is 
equal)

Kingpin Inclination Angle 

12°±45′

Kingpin Caster Angle

2°36′±45′

Rear Camber 

-0.6°±30′

Rear Wheel Toe-in 

(1.1±3)mm

Capacities

Engine Displacement

998ml

Engine Maximum Power 

50KW

MG1 Maximum Power 

25KW

MG2 Maximum Power 

50KW

Maximum Speed  

≥150km/h

Maximum Gradeability 
(considering road 
condition) 

≥30%

Maximum Wheel Steering 
Angle 

Outboard:33°04′Inside:39°12′

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F3DM Owner’s Manual

Introduction about BYD 

F3DM System

BYD  F3DM  (Dual  Mode) 

System: 

It is combined petrol engine with 
electric engine, BYD F3DM is able 
to drive by electric engine or petrol 
engine.  

Features of BYD DM System: 

Compared with common gasoline 
vehicle, BYD DM system has a better 
power performance, which can improve 
fuel economy in HEV mode.  In EV 
mode, BYD F3DM will run 

with low noise and zero emission, In 
addition, F3DM equipped with recycle 
electric motor assistance braking 
energy, which can recycle and convert 
the  kinetic  energy  lost  in  braking  to               
electrical energy and store it in power 
battery. The electrical energy can be 
used later. 

Compared with other hybrid electrical 
cars, BYD F3DM has a power battery 
with large capacity, which can increase 
the  driving  range  greatly  under  EV 
mode. F3DM can be charged with 180-
240V AC, which is convenient for you 
to charge your vehicle. You will not rely 
on gasoline anymore if your F3DM can 
be charged in certain drive range in 
time.

Work Mode of BYD DM 

System: 

1. “EV” – EV mode: 
Under  EV  mode,  power  battery 
provides electrical energy to electric 
motor power 2 for driving car. 

2. “HEV” – HEV mode: 
(1) HEV mode A: The engine reaches 
its best working condition and directly 
drives the car, and the electric motor 
power 1 runs with the petrol engine to 
charge the power battery. 

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F3DM Owner’s Manual

(2) HEV mode B: The petrol engine 
and electric motor power work together 
to drive the vehicle, which provides a 
higher output power. 

(3) HEV mode C: When a lower power 
output required by overall unit, turn 
to the HEV mode, the engine drives 
electric motor power 1 to generate 
electricity for the electric motor power 
2 to drive the car and the spare 
electricity will be stored in the power 
battery. 

Vehicle Identification of BYD 

F3DM

Vehicle Identification No.

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F3DM Owner’s Manual

1.The vehicle identification number is 
attached on the cabin sheet as shown 
in the figure above, which is for owner 
registration.
2.Factory nameplate (posted where 
shown in the above figure) also marks 
the identification number.
3.The vehicle identification number 
(flexible  mark)  is  posted  on  the  left 
upper side of the instrument panel as 
shown in the figure, which is used for 
owner registration.

Figure above shows the fuel grade 
indication sign, which is posted on the 
inner side of the fuel lid. 

Engine Number
The engine number is marked on the 

cylinder block of engine, as shown in 
the figure. 

1.Indication sign of antifreeze 
2.Warning  sign  of  air-conditioning 
system 
3.Warning sign of cooling fan 

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F3DM Owner’s Manual

Figure above shows the indication sign 
of the child protection device, which is 
posted below the child protection lock 
on the inside of the rear vehicle door. 

Figure above shows the indication sign 
of tire pressure, which is posted below 
lock ring of the left front door. 

Figure above shows the warning sign 
of auxiliary air bag, which is posted 
blow the right side of instrument panel. 

Figure above shows the warning 

sign of air bag, which is posted on 
the driver side sun visor. 
The spare parts in the figure below are 
all high voltage. Do not disassemble or 
repair your vehicle by yourself, it may 
cause an electric shock

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F3DM Owner’s Manual

The high voltage spare parts of the vehicle: 

1.Power Battery                2.The Main Electric Motor Power Controller      3.DC-DC and Air Conditioning Driver 
4.Charger On-board         5.High Voltage Power Distributor                       6.Solar DC - DC controller
7.High Voltage Cable

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