BYD F3, F3-R. Service Manual - part 10

 

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BYD F3, F3-R. Service Manual - part 10

 

 

BYD AUTO
F3 OWNER’S MANUAL
1. Rinse off loose dirt with a hose.
Automatic washing station
CAUTION
Remove any mud or road salt
Do not attach the heavily damaged
Your vehicle can be washed in
from the underside of the vehicle
plastic wheel ornament. It may fly
automatic washing station. But be
or in the wheel wells.
off the wheel and cause accidents
2. Wash with a mild car-washing
attentive that some type of brushes,
while the vehicle is moving.
soap, mixed according to the
unfiltered rinsing water, or custom
manufacturer’s instructions, use a
rinsing procedure would scrape the
Aluminum wheels: use only a mild
soft cotton mitt, and keep it wet
paint.
soap or neutral detergent.
by dipping it frequently onto the
If scraped, the durability and polish
wash water. Do not rub hard. Let
Plastic bumpers: wash carefully. Do
of paint will be reduced. When
the soap and water remove the
not scrub with abrasive cleaners. The
washing vehicles, especially fuscous
dirt.
bumper faces are soft.
3. Rinse thoroughly. Dried soap can
ones, workers in washing station will
cause streaks. You may need to
tell you the most suitable washing
Road tar: remove with turpentine or
rinse each section right after you
procedure for the sake of protecting
cleaners that are marked safe for
wash it in hot weather.
paint.
painted surfaces.
4. To prevent water spots, dry the
vehicle using a clean soft cotton
NOTICE
towel. Do not rub or press hard.
Do not use organic substances
You might scratch the paint.
(gasoline, kerosene, benzene, or
Plastic wheel ornaments: the plastic
strong solvents) which may be toxic
wheel ornaments are damaged easily
or cause damage.
by organic substances. If any organic
substances splash an ornament, be
sure to wash it off with water and
check if the ornament is damaged.
148
BYD AUTO
F3 OWNER’S MANUAL
Waxing your BYD F3
available; some are in an aerosol cans
NOTICE
and others are powers or liquids
Polishing and waxing is
Always remove the plastic bumpers
which you mix with water to produce
recommended to maintain the
if your vehicle is re-painted and
foam. To shampoo the carpets, use a
original beauty of your BYD F3
placed in a high heat paint waxing
sponge or brush applied with foam to
polish.
booth. High temperatures could
rub in overlapping circles.
Apply wax once a month or if the
damage the bumpers.
Do not apply water. The best results
vehicle surface does not resist water
are obtained by keeping the carpet as
well.
Cleaning the interior
dry as possible. Read the shampoo
1. Always wash and dry the vehicle
instructions and follow them strictly.
before you begin waxing, even if
CAUTION
you are using a combined cleaner
Do not wash the vehicle floor with
Seat belts
and wax.
water, or allow water to get onto
The seat belts may be cleaned with a
2. Use a good quality polisher and
the floor when cleaning the interior
mild soap and water or with
wax. If the finish has become
or exterior of your vehicle. Water
lukewarm water.
extremely weathered, use a
may get into audio components
Use a sponge or soft cloth. As you are
car-cleaning polisher, and follow
above or under the floor carpet
cleaning, check the bolts for
the manufacturer’s instructions
(mat) and cause a malfunction; and
excessive wear, fraying, or cuts.
and precautions. Be sure to polish
it may cause body corrosion.
CAUTION
and wax the chrome trim as well
Do not use dye or bleach on the
as the paint.
belts. It may weaken them.
Carpets
3. Wax the vehicle again when
Do not use the belts until they
Use a good foam-type shampoo to
water does not bead and remains
become dry.
clean the carpets.
on the surface in large patches.
Begin by vacuuming thoroughly to
remove as much dirt as possible.
Several types of foam cleaners are
149
BYD AUTO
F3 OWNER’S MANUAL
Windows
vehicle’s interior surfaces. It may
Use of a nylon brush or
The windows may be cleaned with
contain the ingredients
synthetic fiber cloth, etc. may
any household window cleaner.
mentioned above. Immediately
scratch the fine grained surface
clean any spill using the method
of the leather.
NOTICE
mentioned above.
Mildew may develop on soiled
When cleaning the inside of the rear
Interior leather upholstery
leather upholstery. Be especially
window, be careful not to scratch or
The leather upholstery may be
careful to avoid oil spots. Try to
damage the heater wires or
cleaned with neutral detergent for
keep your upholstery always
connectors.
wool.
clean.
Air conditioning control panel, car
Remove dirt using a piece of soft
Long exposure to direct
audio, instrument panel, console
cloth dampened with 5% solution of
sunlight may cause the leather
panel, and switches
neutral detergent for wool. Then,
surface to harden and shrink.
Use soft damp cloth for cleaning.
thoroughly wipe off all traces of
Keep your vehicle in a shaded
Soak a piece of clean soft cloth in
detergent with a piece of clean damp
area, especially in the summer.
water or lukewarm water. Then,
cloth.
The interior of your vehicle is
lightly wipe off dirt.
After cleaning or whenever any part
apt to heat up on hot summer
NOTICE
of the leather gets wet, dry with a
days, so avoid placing on the
piece of soft clean cloth. Allow the
Do not use organic substances
upholstery items made of vinyl
leather to dry in a ventilated shaded
(solvents, kerosene, alcohol,
or plastic containing wax as
area.
gasoline, etc.) or alkaline or
these tend to stick to leather
CAUTION
acidic solutions. These chemicals
when warm.
If a stain should fail to come out
can cause discoloring, staining or
Improper cleaning of the
with a neutral detergent, apply a
peeling of the surface.
leather upholstery could result
cleaner that does not contain an
If you use cleaners or polishing
in discoloration or staining.
organic solvent.
agents, make sure their
If you have any questions about the
Never use organic substances
ingredients do not include the
cleaning of your BYD F3, your BYD
such as benzene, alcohol,
substances mentioned above.
AUTO service station will be pleased
gasoline, alkaline or acid
If you use a liquid car freshener,
solutions to clean the leather as
to help you.
do not spill the liquid onto the
these could cause discoloring.
150
BYD AUTO
F3 OWNER’S MANUAL
Section 6 Maintenance Requirements
Maintenance facts……………………………………………………………………………………………………………
Does your vehicle need repairing ………………………………………………………………………………………….
BYD F3 maintenance schedule……………………………………………………………………………………………...
151
BYD AUTO
F3 OWNER’S MANUAL
Maintenance
your vehicle runs at peak efficiency,
What maintenance can be operated
follow the maintenance schedule.
by driver?
Regular maintenance is essential.
We urge you to protect your vehicle
Much maintenance can be operated
Where to go for service?
by having your BYD serviced
by driver who has commanded some
It makes good sense to take your
according to the maintenance
mechanism knowledge and basic
vehicle to your BYD AUTO service
schedule given on the following
auto-repairing tools. See Section 7 for
station for service.
pages. Regular maintenance will
reference about “How to maintain
BYD technicians are well-trained
contribute to:
your car by yourself”.
specialists. And they are receiving the
● Good fuel economy
latest service information through
Note that part of the maintenance
● Long vehicle life
technical bulletins, service tips, and
need to be operated with special tools
● Enjoying driving
inner training programs. They learn to
and technique. Thus, it had better be
work on BYD Before they work on
operated by qualified technicians.
● Safety
your vehicle, rather than while they
Even if the driver is an experienced
● Reliability
are working on it. Is it not the best
technician, BYD AUTO Company
● Warranty coverage
way?
still suggests that repair and
Your BYD AUTO service station has
maintenance should be done by BYD
● Compliance with government
invested much in special BYD tools
AUTO service station by whom the
regulations
and service equipment. It helps do the
maintenance will be recorded. This
Your BYD F3 has been designed for
job better at less cost.
record will be helpful when your
economical driving and maintenance.
Your BYD AUTO service station’s
vehicle needs repair or maintenance
Many formerly required maintenance
service department will perform all of
service.
items are no longer required or are
the scheduled maintenance on your
not required as often. To make sure
vehicle reliably and economically.
152
BYD AUTO
F3 OWNER’S MANUAL
Does your vehicle need repairing?
driving straight on a level road
malfunctions.
● Strange noises related to
The service interval for scheduled
Be on the alert for changes in
maintenance bases on the odometer
suspension movement
performance, sounds, and visual
reading or time interval. The one that
● Loss of brake effectiveness;
tip-offs that indicate service is
comes first prevails.
spongy feeling upon brake or
needed. Some important clues are
clutch petal; pedal almost touches
Maintenance should also be carried
as follows:
floor; vehicle pulls to one side
out in accordance with the schedule
● Engine missing, stumbling, or
when braking
if it fails to meet the deadline.
pinging
● Engine coolant temperature stays
● Obviously decreasing of power
continually higher than normal
The service interval of each item can
● Strange engine noises
If you notice any of these clues, take
be recorded in the maintenance
● A leak under the vehicle
your vehicle to your BYD service
schedule.
(however, water dripping from
station as soon as possible. It
the air conditioning after use is
Rubber hoses (from cooling and
probably needs adjustment or repair.
normal.)
heater system, brake system and
CAUTION
● Change in exhaust sound (this
fuel system) should be inspected by
Do not continue driving with the
may indicate a dangerous carbon
a qualified technician in
vehicle unchecked. It could result
accordance with the BYD F3
monoxide leak. Drive with the
in serious vehicle damage and
maintenance schedule.
windows opened and have the
possibly personal injury.
These are particularly important
exhaust system checked
maintenance items. Have any
immediately.)
BYD F3 maintenance schedule
deteriorated or damaged hoses
● Flat-looking tire; excessive tire
replaced will deteriorate with age,
squeal when cornering; uneven
BYD F3 maintenance schedule
resulting in swelling, chafing, or
tire wear
helps guarantee steady, safe, and
cracks.
economic driving and reduce
● Vehicle pulls to one side when
153
BYD AUTO
F3 OWNER’S MANUAL
Maintenance schedule requirements
Your BYD F3 needs to be serviced in accordance with the normal maintenance schedule. (see “Maintenance Schedule”)
If you mainly operate your BYD F3 under one or more of the special operating conditions below, some of the maintenance
schedule items need to be serviced more frequently.
B. Road condition
C. Driving condition
1. Operating on rough, muddy or melted-snow
1. Daggling trailers, using camp trailers or the top bracket
roads
2. Performing repeated short trips (within 8 km) while the
2. Operating on dusty roads
outside temperature remains below freezing
3. Performing extensive idling and /or low speed driving
for a long distance such as police cars, taxis or
door-to-door calls
154
BYD AUTO
F3 OWNER’S MANUAL
Maintenance schedule
Maintenance operations:
I = Inspect and correct or replace as necessary; R = replace, change or lubricate, C= Clean
Maintenance interval
Odometer reading or months, whichever comes first
* 1000km
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Maintenance items
Number
of
F
3
6
9
12
15
18
21
24
27
30
33
36
39
42
months
BASIC ENGINE COMPONENTS
1. Check whether drive belts break or wear
I
I
I
I
I
I
I
I
and adjust the intensity
2. Check whether the ignition cable is
I
I
I
damaged
3. Replace the timing
Normal condition
I
I
I
R
belt for engine
Harsh condition
R: Every 70,000 km
4. Check whether the crankcase fuel control
I
I
I
system works properly
5. Check and replace the spark plug
I
I
R
I
I
R
I
6. Check whether the coolant pipe is
I
I
I
I
damaged and make sure that the connection
are locked securely
7. Check the liquid level in the reservoir
I
I
I
I
I
I
I
I
8. Replace the coolant liquid
R
R
R
9. Check whether the
Normal condition
I
I
I
I
I
I
I
I
I
I
I
I
I
I
air filter core is
Harsh condition
I: Shorten the cycle as the actual condition
blocked or damaged
10. Replace the air
Normal condition
R
R
R
R
R
R
R
filter core
Harsh condition
R: Shorten the cycle as the actual condition
155
BYD AUTO
F3 OWNER’S MANUAL
Maintenance internal
Odometer reading or months, whichever comes first
* 1000km
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Maintenance items
Number
of
F
3
6
9
12
15
18
21
24
27
30
33
36
39
42
months
11. Check gear oil level of MT
I
I
I
I
I
I
I
I
12. Replace the gear oil
Normal condition
R
R
R
in the MT case
Harsh condition
R: Shorten the cycle as the actual condition
13. Replace the oil
Normal condition
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Harsh condition
R: Every 3,000km
14. Replace the oil filter
Normal condition
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
core
Harsh condition
R: Every 3,000km
15. Check the battery electrolyte
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
16. Check idle
I
I
I
I
I
I
I
I
17. Check ignition timing
I
I
I
I
18. Check the crankcase ventilated hope
I
I
I
I
I
I
I
19. Check the valve clearance
I
I
I
I
20. Check the exhaust pipe
I
I
I
I
I
I
I
21. Throttle valve
C
C
C
C
C
C
C
22. Injection nozzle
C
C
C
C
C
C
C
23. Check oxygen sensor
I
I
I
I
I
I
I
24. Check three-way catalytic converter
I
I
I
I
I
I
I
FUEL AND EMISSION CONTROL SYSTEMS
156
BYD AUTO
F3 OWNER’S MANUAL
25. Fuel filter
R
R
R
R
R
R
R
26. Fuel tank cap, fuel lines and connections
I
I
I
I
27. Charcoal canister
I
I
I
I
I
I
I
CHASSIS AND BODY
28. Brake pedal and parking brake
I
I
I
I
I
I
I
I
29. Brake pads and discs
I
I
I
I
I
I
I
I
30. Brake fluid
I
I
I
I
R
I
I
I
R
I
I
I
R
I
I
31. Brake pipes and hoses
I
I
I
I
I
I
I
32. Power steering liquid
I
R
I
R
I
R
I
33. Steering wheel, linkage
I
I
I
I
I
I
I
34. Drive shaft boots
I
I
I
I
I
I
I
35. Ball joints and dust covers
I
I
I
I
I
I
I
I
36. Front and rear suspensions
I
I
I
I
I
I
I
37. Tire and tire pressure
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
38.Check the front and rear wheel alignment
I
I
I
I
I
I
I
I
I
I
I
39.Check the wheel bearing
I
I
I
I
I
I
I
40.A/C system
I
I
I
I
I
I
I
I
41.A/C air filter
I
R
R
R
R
R
R
R
42.A/C refrigerant
I
I
I
I
I
I
I
43.Check SRS airbag system
I
I
I
I
I
I
I
44.Check the body
Every 12 months
157
BYD AUTO
F3 OWNER’S MANUAL
Note:
“Harsh condition” standard only applies to vehicles used in harsh conditions. “Harsh conditions” are listed below:
(1) Drive in dusty areas, or expose your vehicle to salty air or seaside.
(2) Drive through scraggly roads, plashes or mountain roads.
(3) Drive in the cold areas.
(4) In cold whether, the engine is idling for a long time or the vehicle is moving for short distance frequently.
(5) Brake your vehicle suddenly and frequently.
(6) The vehicle is used to daggle other vehicles.
(7) The vehicle is used as a taxi or a leasehold vehicle.
(8) At 32°C or above, the driving time in the heavy traffic area goes beyond half of the total driving time.
(9) At 30°C or above, the driving time at a speed of 120 km/h goes beyond half of the total time.
(10) Drive at overload condition.
158
BYD AUTO
F3 OWNER’S MANUAL
Section 7 Do-It-Yourself Maintenance
Introduction…………………………………………………………………………………………………………………..
Engine and chassis…………………………………………………………………………………………………………...
Electrical components………………………………………………………………………………………………………..
159
BYD AUTO
F3 OWNER’S MANUAL
SECTION 7-1 DO-IT-YOURSELF MAINTENANCE
1. Introduction
Engine compartment overview………………………………………………………………………………………………
Fuse locations………………………………………………………………………………………………………………..
Do-it-yourself service precautions…………………………………………………………………………………………..
Positioning the jack………………………………………………………………………………………………………….
160
BYD AUTO
F3 OWNER’S MANUAL
Engine compartment overview
1.
Junction box
2.
Engine oil level oil dip rod
3.
Engine coolant reservoir
4.
Engine oil filler cap
5.
Battery
6.
Radiator
7.
Electric cooling fan
8.
Condenser
9.
Windshield washer fluid tank
161
BYD AUTO
F3 OWNER’S MANUAL
Fuse locations
For the function of fuses, refer to
instructions in “Fuses and relays”
in Section 8.
162
BYD AUTO
F3 OWNER’S MANUAL
Do-it-yourself service precautions
CAUTION
electric cooling fan will
When the engine is running,
automatically start to run if the
If you perform maintenance by
keep hands, clothing, and tools
engine coolant temperature is
yourself, be sure to follow the correct
away from the moving fan and
high and/or the air conditioner
procedure given in this section.
engine drive belts. (Removing
is turned on.
Be aware that improper or incomplete
rings, watches, and ties is
Do not smoke for fear of
servicing may result in operating
advisable.)
causing sparks or open flames
problems.
Right after driving, the engine
around fuel or the battery.
This section gives instruction only for
compartment, including the
Their fumes are flammable.
engine, radiator, exhaust
Be extremely cautious when
those items that are relatively easy for
manifold, power steering fluid
working on the battery. It
an owner to perform. As explained in
reservoir and spark plug boots,
contains poisonous and
Section 6, there are still a number of
will be hot, so be careful not to
corrosive sulfuric acid.
items that must be done by a qualified
touch them. Oil, fluids, and
Do not get under your vehicle
technician with special tools.
spark plugs may also be hot.
with just the body jack
Utmost care should be taken when
If the engine is hot, do not
supporting it. Always use
remove the radiator cap or
automotive jack stands or other
working on your vehicle to prevent
loosen the drain plugs to
solid supports
accidental injury. Here are a few
prevent burning yourself.
Use eye protection whenever
precautions that you should be
Do not leave anything that may
you work on or under your
especially careful to observe:
burn easily, such as paper or
vehicle where you may be
rags, in the engine
exposed to flying or falling
compartment.
material, fluid spray, etc.
Be sure that the ignition is off if
Used oil contains latent
you work near the electric
pollutant which would cause
cooling fan or radiator grille.
skin diseases such as
With the ignition on, the
dermatitis and skin cancer, so
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