Kia Sedona (2008 year). Manual - part 269

Fig. 11: Locating Rear Caliper Body Inspection Hole
Courtesy of KIA MOTORS AMERICA, INC.

BRAKE BOOSTER

COMPONENTS

CAUTION:



If the pad thickness is out of specification, left and right pads must
be replaced as a complete set.



When the thickness difference between the left pad and right pad Is
large, check the sliding condition of the piston and the guide rod.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 8

Fig. 12: Identifying Brake Booster Components With Torque Specifications
Courtesy of KIA MOTORS AMERICA, INC.

REMOVAL

1. Disconnect the vacuum hose (A) from the brake booster (B).

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 9

Fig. 13: Identifying Vacuum Hose And Brake Booster
Courtesy of KIA MOTORS AMERICA, INC.

2. Remove the master cylinder. Refer to REMOVAL.

3. Remove the snap pin (A) and clevis pin (B).

Fig. 14: Identifying Snap Pin, Clevis Pin And Torque Specifications
Courtesy of KIA MOTORS AMERICA, INC.

4. Remove the four booster mounting nuts (C).

5. Remove the brake booster (A).

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 10

Fig. 15: Identifying Brake Booster
Courtesy of KIA MOTORS AMERICA, INC.

INSTALLATION

1. Adjust push rod length of the booster, and then install the seal on the booster assembly.

Standard length (A): 112.5 ± 0.5 mm (4.43 ± 0.019 in.)

Fig. 16: Identifying Push Rod Length Of Booster
Courtesy of KIA MOTORS AMERICA, INC.

2. Insert the booster and tighten the nuts (C).

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 11