Kia Carens. Manual - part 145

2) Meausre clearance around entire circumference and select shims equivalent to maximum clearance.
3) The maximum allowable number of shims is 7.

15. Measure clearance. Select adjustment shim (s) equivalent to measured clearance.

Thickness of shim in (mm)

0.020 (0.50)

0.022 (0.55)

0.024 (0.60)

0.026 (0.65)

0.028 (0.70)

0.030 (0.75)

0.031 (0.80)

0.034 (0.85)

0.035 (0.90)

0.037 (0.95)

0.039 (1.00)

0.041 (1.05)

0.043 (1.10)

0.045 (1.15)

0.047 (1.20)

0.049 (1.25)

0.051 (1.30)

0.053 (1.35)

0.055 (1.40)

0.057 (1.45)

16. Remove bearing housing and SST (0K201 175 AA0).

17. Remove bearing outer race from bearing housing, refer to Bearing and Race Locations.

18. Install required shim (s).

19. Press bearing race into bearing housing with SST (or equivalent).

20. Press bearing outer race into bearing cover.

21. Install output gear assembly and bearing housing.

Tightening torque : 14~18 lb-ft (19~25 N·m, 1.9~2.6 kg-m)

Do not install idler gear at this time.

22. Using SST (0K130 191 A04) and a torque meter, verify that preload reading is within specification.

Preload : 0.27~7.8 lb-in (0.03~0.8 N·m, 0.3~9.0 kg-cm)

23. Remove bearing housing and output gear assembly.

Torque converter

The torque converter is welded together and cannot be disassembled.

Inspection

1. Check outer surface of converter for damage or cracks and replace it if necessary.

2. Check whether there is any rust on pilot hub of converter or on boss. If there is any, remove it completely.

3. Measure bushing of converter boss. Replace converter assembly if bushing is worn.

Bushing inner diameter
Standard : 2.088 in (53.030 mm)
Maximum : 2.090 in (53.075 mm)

Washing inside converter

1. Drain any ATF remaining in converter.

2. Pour in ATF 0.5 US qt (0.5 liter, 0.44 lmp qt).

3. Shake converter to clean inside. Pour out ATF.

4. Pour in ATF.

5. Shake converter to clean inside. Pour out ATF.

Replace torque converter if it contains any metallic particles.

Automatic Transaxle System

Automatic Transaxle System - Kick Down Band

Automatic Transaxle System