Hyundai SKT 100/200 CNC TURNING CENTER. INSTALLATION MAINTENANCE MANUAL (VERSION No.: VOL1.0)

III. SPECIFICATION

2-1.

Spindle Output and Torque Diagram

• The constant output area and torque to ensure the rated output of machine are shown in

the followings.

• SUPER KIATURN 100

OUTPUT

6,000 ( rpm)

TORQUE

POWER

(kgfm)

(kW)

(Nm)

(HP)

7.5

6.33

6.7

1.22

1.154

3.000

6.000 (rpm)

Fig. 3-1 Output and Torque Diagram

• SUPER KIATURN 200

TORQUE

(kgfm)

OUTPUT

4,000 ( rpm)

(Nm)

POWER

13.36

(kW)

131

(HP)

14.6

6.7

2.68

26.3

802

1.000

3.000

4.000 (rpm)

Fig. 3-2 Output and Torque Diagram

3-3

NC Device Specification (FANUC Oi-TA)

Controlling Axis

X, Z-axis, simultaneous 2-axis.

Interpolation Function

Positioning straight line and arc interpolation.

Command Method

Absolute/Incremental.

Least Input Increment

0,001 mm, 0.001 deg

Tape Code

EIARS244/ISO 840 auto-identification.

M, S, T Function

Preparation G2, 3 digits, Aux. M2 digits, Tool T4 digits

Spindle Speed Command

S code rpm direct command.

Feed Command

F code feed rate direct command.

Feed Rate Override

0 ~ 200% (10% interval)

Rapid Feed Override

1%, 5%, 25/50%, 100%

Manual Feed Function

Rapid feed, Jog feed (0 ~ 2000 mm/min), Handle feed.

Manual Pulse Generator

Multiply x1, x10, x100 three stage exchange

Tool Position Offset

No. of offset : 32

Character Display

9 inch 512 characters (16 x 32)

Tape Memory Edit

320 m

Position Coder

6.000 rpm

Canned Cycle

G90, G92, G94

Thread Cutting Function G32

Constant Surface Speed Control

G96 S x x x x

Return to Reference

Manual, Auto G27-~ G30

Run Hour display

NC display

Nose R Compensation

Auto calculation (G40 ~ G42)

Spindle Max. Speed Setting

G50 Sx x x x

Auto Coordinate Setting

T code coordinate setting

Workpiece Coordinate Shift

Direct, increase/Decrease measured value G54 (workpiece

length)

Manual Absolute

"ON" Fix

Stored Stroke limit

1, 2, 3, G22, G23

Incremental Offset

U, W

3-4

III. SPECIFICATION

Offset Data Tape Reading

G10

Variable-lead Thread Cutting

G34

Program Checking

Dry run + Spindle Stop + Coolant Stop

Input/Output Interface

RS232 * 1

Block Skip

1EA

Arc. Radius R Designation

Chamfering R

Memory Lock Key

Skip Function

G31

Number of registerable Program

200EA

Single Block

Feed Hold

Optional Stop

Dwell

Decimal Point Input

Program No. Search

Sequence No. Search

Label Skip

Machine Lock

Dry Run

Backlash Compensation

0 ~ 255 pulse

NC Self Diagnostic Function

Inch/Metric Conversion

G20, G21

Canned Cycle for Drilling

G80, G83, G84, G85, G87, G88,

G79

Tool Life Management

Stored Pitch Error Compensation

Custom Macro B

Review spec, when using DI/DO

Background editing

*1. Only interface exists. The cable connected with I/O device is not included.

3-5

Temporarily Stop of Thread

(G92, G76)

Cutting

Multiple Start Thread Cutting

G76

Manual Absolute

Switch exchange type

Program Restart

Review spec. when using DI/DO

Optional Block Skip Addition

Review machine spec.

External Tool Offset

Review machine spec.

External Workpiece No. Search

Review machine spec.

External data Input

Review machine spec.

Auxiliary Function Lock

Return to the Set Up Point

Manual Interruption Point

Return

Angle Programming for Linear

Interpolation

Multiple Cornering

(Beveling & Rounding)

Skip Function

G31

Internal Toggle Switch

Spindle Index Function

Review machine spec.

Buffering Function

Graphic Function

3-6

III. SPECIFICATION

3-1. G-Function

B. Standard, O: Option

Standard

Group

Function

Type

G Code

G00

Positioning (rapid traverse)

G01

Linear interpolation, (Cutting feed)

B,O

G02

Circular interpolation CW

G03

Circular interpolation CCW

G04

Dwell

GO6

Error detecting OFF positioning

G10

Tool offset setting

G20

Inch input

G21

Metric input

G22

Circular interpolation radius R setting CW

G23

Circular interpolation radius R setting CCW

G27

Reference point return check

G28

Auto reference point return

G29

Return from reference point

G30

2nd reference point return

G31

Skip function

G32

Thread cutting, continuous thread cutting, multi thread cutting

B,O

(Option)

G34

Variable lead thread cutting

G35

Tool set error compensation

G36

The 2nd Stored stroke limit ON

G37

The 2nd Stored stroke limit OFF

G38

The 3rd Stored stroke limit ON

G39

The 3rd Stored stroke limit OFF

G50

Coordinate system setting

Max. spindle speed setting, work coordinate system setting.

G51

Return of current display value to origin

G65

Macro simple call

G66

Macro modal call

G67

Macro modal call cancel

G68

Programmable mirror image ON

G69

Programmable mirror image OFF

3-7

B:Standard, O: Option

Standard

Group

Function

Type

G Code

G70

Finishing cycle

Multiple repetitive

cycle

G71

Rough turning

G72

Rough facing

G73

Pattern repeating cycle

G74

End face peck drilling cycle

G75

Grooving in X-axis

G76

Thread cutting cycle

G90

Turning cycle A

G92

Thread cutting cycle

G94

Facing cycle B

G96

Constant surface speed control

G97

Constant surface speed control cancel

G98

Feed per minute (mm/min)

G99

Feed per revolution (mm/rev)

G122

Tool registration start

Tool Life Management

G123

Tool registration finish

G111

Taper multi chamfering/R

G112

Circular multi chamfering/R

G141

Tool nose R left compensation

G142

Tool nose R right compensation

G150

Groove width compensation OFF

G151

Groove width compensation ON

The G code of group 01-03 is called "modal G code" .

If the G code commanded, it is effective until another G code is done.

Group 01 : Controlling the movement of tool

Group 02 : Controlling the movement of tool

Group 04 : Controlling the movement of tool nose

Group 07 and 08 : Setting enable / disable area of tool

Group 01 : Controlling the groove width compensation

3-8

III. SPECIFICATION

3-2. M Function (Auxiliary)

Ì: Option

M-code

Function

Remark

M-code

Function

Remark

M00

PROGRAM STOP

M25

CENTER FORWARD

CENTER RETRACT

M01

OPTIONAL STOP

M26

(TIMER STOP)

M02

PROGRAM END

M27

CENTER RETRACT

M03

SPINDLE FORWARD

M28

(TIMER STOP)

M04

SPINDLE REVERSE

M29

M05

SPINDLE STOP

M30

NC RESET & REWIND

END OF BAR COUNTR UP

M06

M31

CHECK

M07

M32

M08

COOLANT ON

M33

M09

COOLANT OFF

M34

LUBRICATION INHIBIT

M10

M35

OFF

AUTO POWER OFF

M11

M36

ENABLE

AUTO POWER OFF

M12

COUNTER

M37

DISABLE

M13

M38

CENTER AIR BLOW ON

M14

M39

CENTER AIR BLOW OFF

M15

M40

M16

M41

M17

M42

RELEASE OF THE

M18

M43

SPINDLE POSITIONING

M19

SPINDLE POSITIONING

M44

SERVO MODE ON

M20

M45

SERVO MODE OFF

SPINDLE OVERRIDE

M21

ERROR DETECT ON

M46

ENABLE

SPINDLE OVERRIDE

M22

ERROR DETECT OFF

M47

DISABLE

M23

CHAMFERING ON

M48

FEED OVERRIDE ENABLE

FEED OVERRIDE

M24

CHAMFERING OFF

M49

DISABLE

3-9

Ì: Option

Remark

M-code

Function

Remark

M-code

Function

M50

M75

M51

SPINDLE AIR BLOW ON

M76

M52

SPINDLE AIR BLOW OFF

M77

M53

M78

M54

M79

M55

M80

M56

M81

M57

M82

M58

M83

M59

M84

M60

M85

M61

AUTO DOOR OPEN

M86

M62

AUTO DOOR CLOSE

M87

M63

PART CATCHER UP

M88

M64

PART CATCHER DOWN

M89

M65

M90

M66

CHUCK PRESSURE LOW

M91

M67

CHUCK PRESSURE HIGH

M92

M68

CHUCK CLAMP

M93

M69

CHUCK UNCLAMP

M94

M70

CALL LIGHT ON

M95

M71

M96

M72

M97

M73

M98

SUB PROGRAM CALL

M74

M99

SUB PROGRAM STOP

3-10

Head Stock

4-1.

SUPER KIA TURN 100

CAUTION

Before operating the machine, sufficient warm up the Head Stock.

• The Head Stock is A2-5

Fig. 3-3 Head Stock (SUPER KIATURN 100)

No.

Part Name

No.

Part Name

Spindle

Collar "B"

Head Body

Rear Flange

Bearing

O-Ring

Labyrinth

Hex. Bolt

Front Flange

Spindle Pulley

Collar "A"

Key

3-12

III. SPECIFICATION

4-2. SUPER KIA TURN 200

• The Head Stock is A2-6

Fig. 3-4 Head Stock (SUPER KIATURN 200)

No.

Part Name

No.

Part Name

Spindle

Collar "B"

Head Body

Rear Flange

Bearing

O-Ring

Labyrinth

Hex. Bolt

Front Flange

Spindle Pulley

Collar "A"

Key

3-13

4-3.

Major Dimensions of Head Stock

Fig. 3-5 Major Dimensions of Head Stock

mm (in)

No.

SKT 100

SKT 200

No.

SKT 100

SKT 200

82.17(3.235)

106.375(4.188)

22.4

62(2.56)

90(3.54)

104.8(4.125)

133.4(5.25)

17.5

135(5.31)

210(8.26)

18.5

90(3.54)

110(4.33)

474.8

535.1

87(3.43) [100(3.94)]

130(5.12)

519.2

575.4

150(5.91)

145(5.71)

n-Z1

11-M12

176(6.93)

190(7.48)

n-Z2

8-M8

8-M6

54(2.13)

78(3.07)

n-Z3

6-M10

53(2.09)

78(3.07)

n-Z4

6-M10

3-M8

16(0.63)

19.05(0.75)

10.2

4.75(0.187)

4.8(0.189)

13(5.12)

14.3(0.563)

3-14

III. SPECIFICATION

Chuck and Rotary Cylinder

5-1.

Hollow Chuck Major Dimensions

Fig. 3-6 Major Dimensions of Hollow Chuck and Soft Jaw

No.

SKT100

No.

SKT100

SKT200

SAMCHUNREE

SMI

SAMCHUNREE

SMI

SAMCHUNREE/SMI

Ø 169

Ø 210

123

122

147

146

103

102

104.8

110

133.4

140

82.56

106.375

Ø 46

Ø 52

M10-95L

M12-110L

M12-105L

2-M10

Ø17.5

Ø 20

85.5

M10-32L

M12-32L

3-15

5-2.

SUPER KIATURN 100 Hollow Chuck (6', 0165)

Name

Manufacturer

Chuck

SAMCHUNREE, SMI

Cylinder

SAMCHUNREE. SMI

5-2-1. Connecting Parts for Rotary Cylinder

Fig. 3-7 Connecting Parts for Cylinder

No.

Item

Item No.

Qty.

Remarks

SAMCHUNREE

SMI

SAMCHUNREE

SMI

Hydraulic

1680-11-302-0

1344-11-101-3

SYH1239

HHH35CA6

Cylinder

1680-11-304-0

1344-11-313-0

Flange

SCREW,

SM1101010030

M10 x 30L

HEX S/C

Draw Tube

1680-11-303-0

1654-11-306-0

Chuck

1680-11-301-0

1344-11-205-1

HAS-06

HH037M6

Soft Jaw

1674-11-317-0

KK007003

1 SET

3-16

III. SPECIFICATION

5-2-2. Major Dimension

mm (in)

Fig. 3-8 Major Dimensions of Connecting Parts for Cylinder

5-3.

SUPER KIATURN 200 Hollow Chuck (8", Ø 210)

Name

Manufacturer

Chuck

SAMCHUNREE, SMI

Cylinder

SAMCHUNREE, SMI

5-3-1. Connecting Parts for Rotary Cylinder

Fig. 3-9 Connecting Parts for Cylinder

3-17

No.

Item

Item No.

Qty.

Remarks

SAMCHUNREE

Hwacheon

SAMCHUNREE

Hwacheon

Hydraulic

1742-11-450-1

1742-11-118-1

SYH1239

HH36CA8

Cylinder

1742-11-447-0

1742-11-202-0

Flange

Stud bolt

SM 1008010030

M10 x 30L

Draw Tube

1742-11-432-0

Chuck

1742-11-449-0

1742-11-117-0

HAS-06

H037M8

Soft Jaw

1742-11-454-0

1742-11-443-0

1 SET

Hex. Nut

SM 1201001000

M10

5-3-2. Major Dimension

mm (in)

Fig. 3-10 Major Dimensions of Connecting Parts for Cylinder

3-18

IV TRANSPORT & INSTALLATION

General

4-1

Layout of Machine

4-1

Transporter

4-2

3-1. Crane

4-3

3-2. Fork Lift

4-5

Installation

4-6

4-1. Preparation to Install

4-6

4-1-1 Installation Condition

4-6

4-1-2. Foundation Work

4-7

4-2. Foundation Work

4-8

4-2-1. Without Using Foundation Bolt

4-9

4-2-2. Using Foundation Bolt (Optional)

4-9

Adjustment of Level

4-10

Cleaning

4-12

Lubrication & Oiling

4-13

7-1. Hydraulic Oil

4-13

7-2. Oiling Wet Moving Part in the X-and Z-axes

4-13

7-3. Oiling Hydraulic Chuck

4-14

Coolant

4-15

Electric Power and Wiring

4-16

9-1. Power Switch

4-17

9-2. Wiring to Machine from Power Switch

4-17

9-3. Changing Electric Units According to Voltage and

Frequency

4-18

9-3-1. Tab Changing for Controlling Transformer

4-18

9-3-2. External Transformer

4-19

9-4. Grounding

4-19

10.

Disassembling and Cleaning Shipment Fixture

4-21

11.

Check Before Test Working

4-22

IV. TRANSPORT & INSTALLATION

General

(1) This CNC lathe contains three major elements - Body of machine, the Electric Control Panel,

Hydraulic Unit, and etc. and each of them is connected with wires and hydraulic pipes.

(2) Sine all devices are attached to the body of machine, you can move it as necessary without

overhauling the machine.

(3) There are 2 methods of moving by crane or fork lift.

(4) To achieve the desired working, you should follow the installation procedures given in this

manual.

Layout of Machine

Figure 4-1 shows the dimension concerned when attaching special accessories, ie. the chip box

and chip conveyor to the body of machine.

Unit: mm

Chip wagon (Option)

Chip wagon (Front type, Option)

Chip wagon (Rear type, Option)

Chip wagon (Option)

Chip wagon (Rear type, Option)

Chip wagon

(Option)

Fig. 4-1 Layout of Machine

4-1

Transporter

(1) There a 2 transporting methods by means of crane or forklift.

WARNING

When transporting the machine, be careful not to crash with other objects.

Never stand or walk under high-lifted machine.

CAUTION

Prior to transporting the machine, check each part of the machine is properly fixed to each

other.

When lifting the machine, slowly do a job, ensuring a full balance.

Be careful not to give a shock to the body of machine, t he Electric Control Panel and other

electric devices.

Transport the coolant tank after removing it from the body of machine.

4-2

(1) The crane-working method is shown in Figure 4-2.

(2) When transporting by crane, ensure the followings.

1) Adjust the center by moving the saddle and cross slide so that they are loaded at the

center of hanged angle.

2) Set the angle of wire rope within 90° and to 60° if possible.

3) The capacities of wire rope and crane are as follows.

c Wire rope ... over 16mm in diameter

d Crane

over 5ton in load

4) Place where the wire rope is to be attached.

Both edges of bed

d Fixture for transporting

CAUTION

With the machine lifted slightly, check all sides for balance and the rope is reached to the cover or

other parts.

When more than 2 persons have to lift the machine, they should work together, communicating

each other.

Do not use rusty or shorted wire ropes.

4. When lifting the machine, slowly do a job. If the wire rope is tightened, temporarily stop and check an

eye bolt is clamped and then lift up to the desired height.

When pulling down, also do it slowly. Just before reached the floor, stop it and check the position

and then pull down completely.

Only the experienced-personnel should perform a crane work.

4-4

IV. TRANSPORT & INSTALLATION

3-2. Fork Lift

CAUTION

Only who has the forklift driver* s license can convey the machine by forklift.

To avoid damage around the protruded part of machine, the task should be performed by two

persons, of which one is a supervisor.

Put down the machine slowly not to give a shock on the floor.

Hold wood between the forklift and the machine for lifting.

• Insert the fork into guide slot in the lower front of the machine.

Wood

Fig. 4-3 Transport by Fork Lift

4-5

Installation

WARNING

Before installing the machine, read and understand the safety notice thoroughly in this

manual.

While installing, there should be no oil or water on the floor to prevent the workers from

slipping.

Before working, check again it is installed at a proper place.

4-1. Preparation to Install 4-1-1. Installation Condition

• When installing the machine, avoid places as below.

a. Under direct ray of sun and near by heating elements and where the indoor temp.

b. Heavy dust and high humidity area.

c. Near the vibrating machine.

d. Where foundation is weak.

e. Where ground uneven or inclined.

CAUTION

If you have to install the machine around vibrating objects, install the suck absorbing pad

around it.

It is required to prepare space for maintenance, if optional accessory was attached (See Fig.

4-1).

4-6

IV. TRANSPORT & INSTALLATION

4-1-2. Foundation Work

When installing the machine tool, the foundation should be solid. This ensures the best

integrity of cutting in the machine. But, it greatly depends on the nature of ground where the

factory is located, for example whether it is rocky or filled-in. Observe the general knowledge of

machine tool and the related notice.

CAUTION

The strength of ground has to be over 5 ton/mm² and the thickness over 300mm.

The Foundation has to be over 300mm of bed in circumference.

When installing the suck absorbing pad, place it around boundary of foundation.

Do not use the foundation which is divided into small concrete blocks only supporting

each level.

It is very important to located the machine in proper place. You have to check the interruption

of machine operator which chip removing and maintenance like; pulling chip cart removing

covers for maintenance.

No.

Name and Number

Figure

Qty.

SM1017020080

(Leveling Bolt)

SM1217002000

(Leveling Nut)

4-7

Hyundai SKT 100/200 CNC TURNING CENTER. INSTALLATION MAINTENANCE MANUAL (VERSION No.: VOL1.0) - page 2