FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. CONNECTION MANUAL (HARDWARE)

B-64303EN/03

9.CONNECTION OF I/O Link SLAVE DEVICES

Connection to Manual Pulse Generators

Manual Pulse Generator

I/O unit for 0i

Manual Pulse Generator unit #1

JA3B (PCR-EV20MDT)

(M3 screw terminal)

HA1

HB1

+5V

HA1

HB1

HA2

Manual Pulse Generator unit #2

HB2

(M3 screw terminal)

HA3

HB3

+5V

HA2

HB2

+5V

Manual Pulse Generator unit #3

+5V

(M3 screw terminal)

+5V

HA3

HB3

Cable connection

Manual Pulse

T.B.

Generator

7 RD

HA1

7 WH

HB1

5 RD

+5V

2 BK

8 RD

HA2

8 BK

HB2

4 RD

+5V

3 BK

9 BK

HA3

9 WH

HB3

6 RD

+5V

1 BK

shield

Ground Plate

Cable

Wires

Recommended Cable Material (See Appendix B for details of cable material.)

A66L-0001-0286 (#20AWG 6+#24AWG 3) Max.20m

A66L-0001-0402 (#18AWG 6+#24AWG 3) Max.30m

A66L-0001-0403 (#16AWG 6+#24AWG 3) Max.50m

Recommended Cable (except for part of wires)

A02B-0120-K841 (7m) With three manual pulse generators

A02B-0120-K847 (7m) With one manual pulse generator

A02B-0120-K848 (7m) With two manual pulse generators

Cable Length When Manual Pulse Generator is Used

Manual pulse generators are supplied with 5 VDC power the same as pulse coders. The drop in voltage

due to cable resistance must not exceed 0.2V (on 0V and 5V lines in total).

0.1×R×2L

0.2≧

where

0.1

Power supply current for the manual pulse generator = 0.1 A

L≦

^R R

Wire resistance per unit length [Ω/m]

Number of 0-V wires (= number of 5-V wires)

Cable length [m]

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9.CONNECTION OF I/O Link SLAVE DEVICES

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Therefore,

L≦

=76.75 [m]

0.0394

Example: When cable A66L-0001-0286 is used

This cable consists of three pairs of signal lines and six power wires (20/0.18, 0.0394 Ω/m).

When these three cables are used for 0V and 5V lines, the cable length is:

The maximum distance is, however, 50 m for the transmission of a pulse signal from the manual pulse

generator. The cable length is, therefore, up to 50 m.

The maximum cable length is 38.37 m when using the two manual pulse generators, or 25.58 m when

using the three generators.

Manual Handle Allocation Function

Usually, if two or more units equipped with a manual handle interface are connected with an I/O LINK,

the manual handle interface of the first unit connected to the I/O LINK will be automatically enabled.

The use of this function enables the manual handle interfaces of the second and subsequent units. By

setting bit 1 of parameter No. 7105, the manual handles associated with the X addresses set in parameters

Nos. 12305 to 12307 can be allocated as the first, second, and third manual handles, respectively.

Up to three manual handles can be allocated.

Connection example

Connection example in which more than one unit equipped with a manual handle interface is connected

with an I/O LINK

Manual pulse generator

(No. 1)

(No. 2)

i‚P‘ä-Ú j

i‚Q‘ä-Ú j

CNC

Operator's panel I/O

JA3

Manual pulse generator

JD1B JA3

(No. 3)

i‚R‘ä-Ú j

JD1B

JD1A

I/O unit

Parameter

7105

HDX

[Data type] Bit

#1 HDX The manual handles connected with an I/O LINK are:

0: Automatically allocated in the order in which they are connected to the I/O LINK.

1: Allocated to the X signal addresses set in the appropriate parameters.

12300

X signal address associated with the first manual handle

12301

X signal address associated with the secnd manual handle

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9.CONNECTION OF I/O Link SLAVE DEVICES

12302

X signal address associated with the third manual handle

[Data type] Word

[Valid data range] 0 to 127

Set the addresses of the X signals used with the respective manual handles.

These parameters are effective when HDX, bit 1 of parameter No. 7105, is 1.

The manual handles will not operate if the addresses of the manual handles of the units

connected with the I/O LINK are not set correctly.

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9.CONNECTION OF I/O Link SLAVE DEVICES

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9.7

FANUC I/O LINK CONNECTION UNIT

9.7.1

Overview

This unit connects FANUC I/O Link master devices' such as the CNC, via an I/O Link to enable the

transfer of DI/DO signals.

System A

System B

CNC

+24 V

power

+24 V power

CNC

supply

I/O Link

SLAVE

FANUC I/O Link

connection unit

I/O Link MASTER : CNC, Power Mate

I/O Link SLAVE : I/O Unit, Power Mate.

: FANUC I/O Link

Fig. 9.7.1 System which uses FANUC I/O Link connection units

This system enable I/O data transfer between two independent FANUC I/O Link

master devices. When the system is adjusted and maintained, the FANUC I/O Link

can be operated with the system power for one of the FANUC I/O Link lines

switched off, that is, the link operation is stopped.

NOTE

Take the following point into consideration when you design your system.

1. If one of the links is stopped, the system power supply is turned off for

maintenance or adjustment, or the link is stopped due to a failure of CNC or

I/O Link slave module, the circuit of this unit is designed so that all DI signals

sent from a system at rest consists entirely of zeros.

2. If one of the links is stopped, either abnormally or normally, it takes up to

several hundred milliseconds for NOTE 1 function to take effect. During this

period, that data which exists immediately before the link stops is sent out.

Take this into account when designing your system.

3. It cannot be guaranteed that the operation described to NOTE 1 and NOTE2

is carried out that way. Therefore, manage signals related to safety by

making a safety circuit outside this FANUC I/O Link connection unit.

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.7.2

Specification

Item

Specification

I/O Link function

Provided with two slave mode I/O Link interface channels, between which DI/DO data can be

transferred.

[Interface types]

Electrical - optical

Electrical - electrical

One of the following combinations is selected:

Optical - optical

Number of DI/DO data

DI: Up to 256, DO: Up to 256

items

(The number of data items actually used varies depending on the amount of data

assigned in the host.)

Power supply

Each I/O Link interface must be independently supplied with +24 VDC.

Voltage:

+24 VDC +10%, -15%

Current:

0.2 A (excluding surge)

If a master unit does not have sufficient capacity to supply power to each unit (0.2 A per

slot), use an external power supply unit. The power supply must be switched on, either

simultaneously with or before, the I/O Link master.

The two systems can be switched on and off independently of each other. Data from a

system to which no power is supplied appears as zeros when viewed from the other

system. The data becomes 0 within 200 ms of the power being switched off.

External dimensions

180 mm (width) × 150 mm (height) × about 50 mm (depth)

Fig. 9.7.2 (b) is an outline drawing of the unit.

Installation

The unit, which is a stand-alone type, is installed in the power magnetics cabinet. Fig.

9.7.2 (c) shows how to mount the unit.

Operating environment

Temperature

0 to 60°C

Humidity

5 to 75% RH (non-condensing)

Vibration

0.5 G or less

Ordering information

Interface type

Specification

Electrical-optical interface

A20B-2000-0410

Electrical-electrical interface

A20B-2000-0411

Optical-optical interface

A20B-2000-0412

NOTE

The optical interface of this unit is equivalent to the standard type

(A13B-0154-B001) of an optical I/O Link adapter. Therefore, when this unit is

combined with an optical I/O Link adapter, the optical I/O Link adapter must be

of the standard type (A13B-0154-B001).

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9.CONNECTION OF I/O Link SLAVE DEVICES

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LED indications

LED5

LED3

LED4

LED2

(GREEN)

(RED)

(GREEN)

(RED)

DC-DC

CONVERTER

CP2

CP1

+5V

LED1 (RED)

: Check pin

Fig. 9.7.2 (a) LED locations

LED status

Description

LED1

Normal

LED1

A RAM parity error occurred because of a hardware failure.

LED4 LED2

CP1 is supplied with the specified voltage.

(Pilot lamp)

LED4 LED2

CP1 is supplied with a voltage that is lower than specified or zero.

LED4 LED2

A communication error occurred in a channel of CP1.

LED5 LED3

CP2 is supplied with the specified voltage.

(Pilot lamp)

LED5 LED3

CP2 is supplied with a voltage that is lower than specified or zero.

LED5 LED3

A communication error occurred in a channel of CP2.

: On

: Off

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9.CONNECTION OF I/O Link SLAVE DEVICES

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9.7.3

Connection

9.7.3.1 I/O Link interface

(1)

Connection diagram (example)

AC power input

External power

(+24 V)

I/O Link master

<3>

<1>

JD1A

(JD51A)

Optical I/O

Link adapter

CP*

<2>

Electrical

Optical

interface

JD1B*

COPB*

JD1A*

COPA*

<1>

<2>

FANUC I/O Link connection unit (for

electrical-optical interface)

(*)

1 or 2 (channel No.)

<1>

: Signal cable (electrical)

Additionally, the FANUC I/O Link connection unit frame must be grounded.

<2>

: Signal cable (optical)

<3>

: Power supply cable

[Name of I/O Link connection unit connectors]

Electrical-optical

Electrical-electrical

Optical-optical

Connector name

I/O Link interface

Channel 1

Channel 2

Channel 1

Channel 2

Channel 1

Channel 2

JD1A1

COPA2

JD1A1

JD1A2

COPA1

COPA2

JD1B1

COPB2

JD1B1

JD1B2

COPB

COPB2

CP1

CP2

CP1

CP2

CP1

CP2

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9.CONNECTION OF I/O Link SLAVE DEVICES

(2) Signal cable (electrical)

This unit (JD1A1/JD1A2) ⇔ Another device (JD1B)

Another device (JD1A) ⇔ This unit (JD1B1/JD1B2)

(3) Signal cable (optical)

•

Optical cable specification : A66L-6001-0026#XXXX

(where XXXX is a cable length specification)

Cable specification examples

10m - L10R03

100ｍ - L100R3

•

Cable length : 200 m (maximum)

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9.CONNECTION OF I/O Link SLAVE DEVICES

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(4) Power supply cable

CP1/CP2 connector

+24V

(Input)

+24V

(Output)

•

24 VDC is supplied via a Y-connector. Provided the power supply has sufficient capacity,

power can be supplied to another device with the X-side as output.

•

Power must be supplied to both CP1 and CP2.

•

Cable-side connector specification

Y-connector

: A63L-0001-0460#3LKY (AMP Japan, 2-178288-3)

X-connector

: A63L-0001-0460#3LKX (AMP Japan, 1-178288-3)

Contact: A63L-0001-0456#BS (AMP Japan, 175218-5)

Ordering information:

Y + 3 contacts : A02B-0120-K323

X + 3 contacts : A02B-0120-K324

Cable material :

Vinyl-insulated electrical wire AWG20-16

Cable length

Determine the length of the cable such that the supplied voltage at the receiving end

satisfies the requirements, because the voltage may fluctuate and drop as a result of the

resistance of the cable conductor.

(5) Frame grounding

Ground the frame of the unit using a wire having a cross section of at least 5.5 m² (class 3 or higher).

An M4 frame ground terminal is provided.

9.8

CONNECTING THE FANUC SERVO UNIT β SERIES WITH

I/O LINK

9.8.1

Overview

The FANUC servo unit β series with I/O Link (called the β amplifier with I/O Link) is a servo unit that

can be easily connected to a CNC control unit via the FANUC I/O Link.

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.8.2

Connection

The β amplifier with I/O Link is connected to the control unit using the usual FANUC I/O Link

connection.

Control unit

FANUC Servo Unit β series

with I/O Link

I/O Link connector [JD51A]

I/O Link cable

Connection to β amplifier

9.8.3

Maximum Number of Units that can be Connected

For the 0i-D, the maximum number of β amplifiers with I/O Link that can be connected to a control unit

depends on the maximum number of FANUC I/O Link points provided by that control unit, as well as

their assignments. The maximum number of DI/DO points of the FANUC I/O Link is 1024/1024. On

the other hand, the number of DI/DO points occupied by a β amplifier with I/O Link is 128/128. So, if

only β amplifiers with I/O Link are connected to the FANUC I/O Link, up to eight β amplifiers with I/O

Link can be connected. For the 0i Mate, number of connectable amplifiers depends on the model.

9.8.4

Address Assignment by Ladder

If the β amplifier with I/O Link is used as an I/O Link slave, I/O addresses are assigned in the PMC in the

CNC. Because data output from the slave is made in 16-byte units, the number of input/output points

must be set to 128.

The module names are OC02I (input) and OC02O (output).

The BASE is always 0, and the SLOT is 1.

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9.CONNECTION OF I/O Link SLAVE DEVICES

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9.9

CONNECTION TO STANDARD MACHINE OPERATOR'S

PANEL

9.9.1

Overview

Standard machine operator's panel is connected with CNC by I/O Link, which is composed by some

following operator's panels.

Main panel

All key tops are detachable. MTB can customize keys and make his original key layout easily.

Sub panel

Operator's panel with switches such as an emergency stop switch, memory protect switch, and rotary

switch for override

Sub panel

Main panel

NOTE

As the main panel for a standard machine operator's panel, use a 3-keystroke

support model, which does not accept more than three simultaneous keystrokes.

See Subsection 9.9.6.2, "Order specification".

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.9.2

Total Connection Diagram

CNC

Standard MDI Unit

CNK2

CNK1

MDI(JA1)

Main panel

Machine operator's

section

CM68

I/O Link(JD1A)

General-purpose DI/DO

(JD51A)

JD1B

CM69

JD1A

JA3

MPG

Next I/O unit

MPG

Pendant type

+24V Power supply

CA64(IN)

JA58

MPG

+24V Power supply

CA64(OUT)

Sub panel

(SA1)

CM65

(SA2)

CM66

Power magnetics cabinet

CA65

CM67

(SA3,SB1～3)

NOTE

1 This CNC is only possible to use the MPG interface on this operator's panel. If

Series 0i uses some I/O unit having MPG interface (ex. Dispersion type I/O

module for panel) and this operator's panel, the MPG interface nearest the CNC

is only available on the I/O Link connection.

To enable the MPG interface of a second or subsequent unit, use the manual

handle allocation function.

2 MPG cannot be connected with either of JA3 and JA58.

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9.CONNECTION OF I/O Link SLAVE DEVICES

Recommended connector for cable of JA3 and JA58

When the depth of the operator's panel is 60mm min.

Hirose electric :FI30-20S (Connector), FI-20-CV7 (Case)

When the depth of the operator's panel is 80mm min.

Recommended connector for cable of JA3:

Hirose electric : FI40B-2015S (Connector), FI-20-CV (Case)

Recommended connector for cable of JA58:

Honda : PCR-E20FA (Connector), PCR-V20LA (Case)

Hirose electric : FI30-20S (Connector), FI-20-CV2 (Case)

Fujitsu : FCN-247J020-G/E (Connector), FCN-240C020-Y/S (Case)

Molex : 52622-2011 (Connector), 52624-2015 (Case)

9.9.3.2 Power supply connection

The power required for the operation of this operator's panel and for a general DI must be supplied to

connector CA64 (IN) in the following figure. Since the power input from CA64 (IN) is output to CA64

(OUT) for easy branching, use the power from CA64 (OUT) when the power must be branched.

CA64(IN)

+24V

24VDC power

CA64(OUT)

+24V

24VDC power¹

NOTE

1 Both connectors CA64(IN) and CA64(OUT) are same specification. And there is

not indication of (IN) and (OUT) on the PCB.

2 Power supply for the operator's panel must not turn off at operation. If +24V is

turned off at operation, CNC happen to get system alarm(Communication alarm

between CNC and operator's panel). +24V for operator's panel must be supplied

before or same time CNC power on.

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9.CONNECTION OF I/O Link SLAVE DEVICES

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9.9.3.3 I/O Link connection

Control unit preceding slave unit

Main panel

Next slave unit

r cable of JD1A and JD1B on Main panel

tor's panel is 60mm min.

(Connector), FI-20-CV7 (Case)

tor's panel is 80mm min.

nnector), PCR-V20LA (Case)

(Connector), FI-20-CV2 (Case)

E (Connector), FCN-240C020-Y/S (Case)

nector), 52624-2015 (Case)

+5V terminals are for an optical I/O Link adapter. They are not necessary when connecting with a metal cable.

A line for the +5V terminal is not required when the Optical I/O Link Adapter is not used.

Shield

Ground

plate

Recommended wire material:

A66L-0001-0284#10P (#AWG28 × 10 pairs)

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.9.3.4 Emergency stop signal connection

A signal generated by the emergency stop switch on the standard machine operator's panel can be sent to

the power magnetics cabinet. (This signal cannot be sent to the FANUC I/O Link.)

When MTB uses the Sub panel A/D, wiring to the emergency stop switch is contained in the Sub panel

A/D.

Machine operator's panel

Sub panel A/D

Main panel

Power

Emergency stop switch

magnetics

(SB1)

P.C.B.

cabinet

CM67

CA65

*ESP

A04

A03

*ESP

(2a2b)

ESPCM1

B04

B03

+24V

9.9.3.5 Power ON/OFF control signal connection

Signal generated by the power ON/OFF control switches on the standard machine operator's panel can be

sent to the power magnetics cabinet. (This signal cannot be sent to the FANUC I/O Link.)

When MTB uses the Sub panel A/D, wiring to the ON/OFF control switches are contained in the Sub

panel A/D.

Machine operator's panel

Sub panel A/D

Main panel

Power magnetics

cabinet

P.C.B.

ON switch (SB2)

CM67

CA65

EON

A01

EON

COM1

A02

COM

OFF switch (SB3)

EOFF

B01

EOFF

COM2

B02

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9.CONNECTION OF I/O Link SLAVE DEVICES

NOTE

1 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink

type. If DICOM (CM69-B06pin) is connected to +24V, the DI signal logic is

negative. But in this connection, if the DI signal wires happen to drop the ground

level, the status of the DI signal is same as the DI signal is "ON". From the

safety viewpoint, DICOM should be connected 0V.

2 From the safety viewpoint, Emergency Stop signal must be assigned on the

address Xm+0.0 to 0.7 or Xm+1.0 to 1.7 or Xm+2.0 to 2.7. As refer to the 5.

DI/DO mapping, assign the Emergency stop DI.

3 Xm+0.0 to 0.7, Xm+1.0 to 1.7 and Xm+2.0 to 0.7 common lines are fixed. So, if

these DI pins in this address open, the status of these one stay "0". And in case

of Xm+3.0 to 3.7 which have a selectable common line, if the DICOM

(CM69-B06pin) is connected to 0V and these DI pins open, the status of these

one stay "0". And if the DICOM are connected to +24V and these DI pins open,

the status of these one stay "1". And if the DICOM is not connected to 0V or

+24V and these DI pins open, the status of these one don't care.

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9.9.3.7 General-purpose DO signal connection

DO signal reaction to a system alarm

There is a possibility that the Operator’s panel will not operate normally due to a failure of CNC or I/O

Link slave module, or abnormally power supply voltage. To prevent accidents even in this case, design

the machine to operate safely by making a safety circuit outside the Operator’s panel.

The circuit of this Operator’s panel is designed so that all DO signals are turned off if a system alarm is

occurred in the CNC which controls the Operator’s panel, or if a power of the CNC or the Operator’s

panel is turned off. However, it cannot be guaranteed that DO signals of the Operator’s panel will

certainly be turned off. Therefore, manage signals related to safety by making a safety circuit outside this

Operator’s panel.

9.9.3.8 Manual pulse generator connection

When only the manual pulse generator.

Example of the 3 manual pulse generator connection is as follows. If this CNC uses some I/O unit having

MPG interface (ex. Dispersion type I/O module for panel) and this operator's panel, the MPG interface

nearest the CNC is only available on the I/O Link connection.

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9.CONNECTION OF I/O Link SLAVE DEVICES

When the depth of the operator's panel is 80mm min.

Recommended wire material : A66L-0001-0286(#20AWG × 6+#24AWG × 3 pairs)

Recommended connector : A02B-0120-K303 (Including below connector and case)

(Connector : HIROSE FI40B-2015S Soldering type)

(Case : HIROSE FI-20-CV)

Recommended cable : A02B-0120-K841(7m) (MPG 3 units)

A02B-0120-K848(7m) (MPG 2 units)

A02B-0120-K847(7m) (MPG 1 unit)

(These cables don't include the wiring part in the figure.)

When the depth of the operator's panel is 60mm min.

Recommended wire material : A66L-0001-0284#10P(#28AWG × 10pairs)

Recommended connector :

A02B-0236-K302 (Including below connector and case)

(Connector : HIROSE FI30-20S Stand wire press-mount type)

(Case : HIROSE FI-20-CV7)

NOTE

Calculate the MPG cable max. Length as refer to the following calculation.

MPG needs a 5VDC power supply and the voltage must be less than 0.2V dropping. (the 0.2V dropping

includes the resistance in the cable.)

0.1×R×2L

0.2≥

0.1

: MPG power supply current 0.1A

: Resistance per wire length (Ω/m)

: Wire Number (Both 0V and 5V)

: Cable length (m)

Because

L≤

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Example: In case of cable A66L-0001-0286

It has 3 pairs signal wires and 6 power line wires (20/0.18, 0.0394 Ω/m).

If the cable is used and each 3 wires are used for 0V and 5V power line, then max. cable length is as

follows.

L≤

=76.75(m)

0.0394

The answer is 76.75m, if MPG unit is 1.

(But FANUC decide any cable must be less than 50m.)

The answer is 38.37m, if MPG units are 2.

The answer is 25.58m, if MPG units are 3.

And In case of cable A66L-0001-0284#10P

The answer is 12.88m, if MPG units are 1.

The answer is 6.44m, if MPG units are 2.

The answer is 4.29m, if MPG units are 3.

When a pendant-type manual pulse generator

NOTE

1 When Xm+1.5 to Xm+2.5 of connector JA58 are allocated as the Dis used for

the axis selection and multiplier setting, Xm+1.5 to Xm+2.5 of connector CM68

cannot be used.

2 One DO is available for the manual pulse generator side at the user's direction.

When this is used, Yn+5.3 of CM68 cannot be used, as in the case for DIs

above.

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.9.3.9 Connector (on the cable side) specifications

Connector

Manufacture specification

Order specification

JD1A, JD1B, JA3, JA58

Stand wire

Hirose

A02B-0236-K302

(Operators panel depth=60mm

press-mount type

FI30-20S (Connector)

min.)

FI-20-CV7 (Case)

JD1A, JD1B, JA58

Soldering type

Honda

A02B-0120-K301

(Operators panel depth=80mm

PCR-E20FS (Connector)

min.)

PCR-V20LA (Case)

Hirose

FI40B-20S (Connector)

FI-20-CV2 (Case)

Stand wire

Honda

A02B-0120-K302

press-mount type

PCR-E20FA (Connector)

PCR-V20LA (Case)

Hirose

FI30-20S (Connector)

FI-20-CV2 (Case)

JA3 (Operators panel

Soldering type

Hirose

A02B-0120-K303

depth=80mm min.)

FI40B-2015S (Connector)

FI-20-CV (Case)

CA64 (IN),

AMP

A02B-0120-K324

CA64 (OUT)

1-178288-3 (Housing)

1-175218-5 (Contact)

CM67

AMP

A02B-0236-K312

178289-5 (Housing)

1-175218-5 (Contact)

CM68,

AMP

A02B-0236-K313

CM69

178289-8 (Housing)

1-175218-5 (Contact)

CM65,

Hirose

A02B-0236-K314

CM66

HIF3BA-10D-2.54R

CA65

Hirose

A02B-0120-K343

HIF3BA-20D-2.54R

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9.9.4

I/O Address

9.9.4.1 Keyboard of main panel

I/O address of Keyswitches and LED on the keyboard of Main panel are as follows.

BIT

Key/LED

Xm+4/Yn+0

Xm+5/Yn+1

Xm+6/Yn+2

Xm+7/Yn+3

Xm+8/Yn+4

Xm+9/Yn+5

B11

B10

A11

A10

Xm+10/Yn+6

D11

D10

C11

C10

Xm+11/Yn+7

E11

E10

Keyswitches / LED position

Address

9.9.4.2 Override signals

When a Sub panel is used, gray code is output from each rotary switch according to the following table:

Rotary switch (SA1)

100

105

110

120

Xm+0.0

Xm+0.1

Xm+0.2

Xm+0.3

Xm+0.4

Xm+0.5

NOTE

Xm+0.5 is a parity bit.

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9.CONNECTION OF I/O Link SLAVE DEVICES

Rotary switch (SA2)

100

110

120

Xm+0.6

Xm+0.7

Xm+1.0

Xm+1.1

Xm+1.2

Xm+1.3

NOTE

Xm+1.2 is a parity bit.

9.9.5

I/O Mapping

I/O address map is as follows.

DI mapping should be assigned 1 group = 16 byte mapping and DO mapping should be assigned 1 group

= 8 byte mapping. The reason is as follows.

MPG interface(the counter for MPG) uses Xm+12 to Xm+14 area and it is fixed. And if MPG interface

will be used, Xm+12 to Xm+14 area must be assigned. therefore, in case of 30i series and using MPG

interface, DI mapping must be assigned 16 byte mapping. MPG counter area are directly processed by

CNC software. So you must not use this area by customer ladder.

When the MPG interface is not used, its DI area may be assigned to another I/O group. I/O mapping of

the standard machine operator's panel can basically be assigned to any area of addresses. As for DI

mapping, however, there are fixed signals directly monitored by the CNC. The fixed signals cannot be

assigned to the keyswitch-input area. To use the fixed signals, therefore, assign them to an area other

than the keyswitch-input area.

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9.CONNECTION OF I/O Link SLAVE DEVICES

B-64303EN/03

9.9.6

Specifications

9.9.6.1 Environmental requirement

Temperature Around a

At operation

0°C to 55°C

unit

Storing or transporting

-20°C to 60°C

Temperature variance

Max.

1.1°C/min

Normally

75% or less (Relative humidity)

Humidity

Short time(Within one month)

95% or less (Relative humidity)

Vibration

Operating

0.5G or less

Normal FA atmosphere (Consult us when using the system under environments with

Atmosphere

higher degree of dust, coolant, or organic solution.)

9.9.6.2 Order specification

Name

Specification

Remark

Standard machine operators panel Main panel A

A02B-0319-C242

Keys with both symbol and English

characters/3-keystroke support model

Standard machine operators panel Main panel B

A02B-0319-C243

Keys with both symbol and English

characters/3-keystroke support model

Standard machine operators panel Sub panel A

A02B-0236-C232

Standard machine operators panel Sub panel B1

A02B-0236-C235

Set of transparent key tops

A02B-0236-K170

55 key tops

Set of blank key tops

A02B-0236-K171

55 key tops

Set of symbol English key tops

A02B-0236-K174

34 labeled key tops + 21 blank key tops

Fuse(Spare part)

A02B-0815-K001

9.9.6.3 Main panel specification

Item

Specification

Remark

General-purpose DI points

32 points

24VDC type input

General-purpose DO points

8 points

24VDC type output

Keyswitches of MDI

65 keys

Full alphabet key (Main panel A)

Keyswitches of Machine operators panel

55 keys

Matrix DI

LED

Color : Green

Attached to all keyswitches, Matrix DO

MPG interface

Max. 3 units

Interface to CNC

FANUC I/O Link

Max. 16 modules or total points max. 1024/1024 will be

connection

available.

9.9.6.4 Sub panel A/B1 specification

Specification of Sub panel

Item

Remark

Override rotary switch

5 bit Gray code output (with a parity bit)

Number of Contact : 4 (contact a × 2, contact b × 2)

Emergency stop switch

M3.5 Screw

Program protect key

ON/OFF switch

ON/OFF

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9.CONNECTION OF I/O Link SLAVE DEVICES

9.9.6.5 Power supply specification

Voltage

Capacity

Remark

24VDC±10% (from Power connector CA64,

0.4A

Including all DI consumption

including momentary values)

9.9.6.6 General-purpose DI signal definition

Capacity

30VDC, 16mA or more

Interconnect leakage

1mA or less(at 26.4V)

current in closed circuit

Interconnect voltage

2V or less(including the voltage drop in the cables)

drop in closed circuit

Receiver delay : Max. 2ms

Delay time

Need to consider about the serial communication (I/O Link) delay between CNC and

operators panel 2ms(MAX)+Scan cycle of ladder (Scan cycle is different each CNCs).

9.9.6.7 General-purpose DO signal definition

Maximum load current

200mA or less (including momentary values)

in ON state

Saturation voltage in

Max. 1V (When load current is 200mA)

ON state

Withstand voltage

24V±20% or less (including momentary values)

Leakage current in OFF

20μA or less

state

Driver delay : Max. 50μs

Delay time

Need to consider about the serial communication (I/O Link) delay between CNC and

operator's panel 2ms (MAX)+Scan cycle of ladder (Scan cycle is different each CNCs).

9.9.7

Key Symbol Indication on Machine Operator’s Panel

9.9.7.1 Meaning of key symbols

Symbol

English

Meaning of key

AUTO

AUTO mode selection signal; Sets automatic operation mode.

EDIT

EDIT mode selection signal; Sets program edit operation mode.

MDI

MDI mode selection; Sets MDI mode.

REMOTE

DNC operation mode; Sets DNC operation mode.

REF

Reference position return mode selection; Sets reference position return mode.

RETURN

JOG

JOG feed mode selection; Sets jog feed mode.

INC

Step feed mode selection; Sets step feed mode.

JOG

HANDLE Manual handle feed mode selection; Sets manual handle feed mode.

Teach-in jog

(reach-in handle) mode selection signal; Sets teach-in jog

TEACH

(teach-in handle) mode.

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9.CONNECTION OF I/O Link SLAVE DEVICES

B-64303EN/03

Symbol

English

Meaning of key

SINGLE

Single block signal; Executes program one by one. This key is used to check

BLOCK

a program.

BLOCK

Block delete; Skips the execution of the blocks d ending with the end of block (;)

DELETE

when this button is pressed during automatic operation.

PRG

Program

stop(output only); Turns on the LED on the button when automatic

STOP

operation is stopped by M00 specified in the program.

OPT

Optional stop; Stops automatic operation after execution of the block of a

STOP

program where M01 is

specified in the program.

Program restart; A program may be restart at a block by specifying the

RESTART

sequence number of the block, after automatic operation is stopped because of

a broken tool or for holidays.

Dry run; Sets the axis feedrate to the jog feedrate instead of a programmed

DRY

feedrate when automatic operation is performed by setting this button to on.

RUN

This function is used to check only the movement of the tool when no

workpiece is mounted.

Machine lock; Updates only position display on the screen without making any

axis movement, when automatic operation is performed by setting this button to

LOCK

on. This function is used to check a program.

CYCLE

Cycle start; Start automatic operation.

START

CYCLE

Cycle stop; Stops automatic operation.

STOP

Manual handle feed magnification:

Magnification for manual handle feed.

Magnified by 1, 10, 100, 1000.

Manual feed axis selection; Axes are selected, when these buttons are set to

on in the jog feed mode or step feed mode.

Manual feed operation; Performs movement along selected axes when these

buttons are set on in the jog feed mode or step feed mode.

TRVRS

Traverse; Performs jog feed at rapid traverse rate when this button is set to on.

SPDL

Positive spindle rotation direction; Rotates the spindle motor in the positive

direction.

SPDL

Negative spindle rotation direction; Rotates the spindle motor in the negative

CCW

direction.

SPDL

Spindle stop; Stops the spindle motor rotation.

STOP

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FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. CONNECTION MANUAL (HARDWARE) - page 9