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FANUC Series 0i-MODEL D, FANUC Series 0i Mate-MODEL D. MAINTENANCE MANUAL - page 3

1.DISPLAY AND OPERATION

B-64305EN/03

When [H-DOBL] or [H-HALF] soft key is pressed, the length of the time axis on one screen is extended

or reduced, respectively.

When a waveform cannot fit in one screen, the time axis can be moved by pressing [←TIME] or

[TIME→] soft key.

Furthermore, pressing [CH-1], [CH-2], [CH-3], or [CH-4] soft key, following submenu appears.

When [WAV.EX] or [WAV.RE] soft key is pressed, the length of the time axis on one screen is extended

or reduced, respectively. The graduation unit on the horizontal axis, which is a parameter, also changes

automatically.

The graduation unit changes from 1 to 2 to 5 to 10 to 20 to 50 to 100, and so on.

When [WAV.↑] or [WAV.↓] soft key is pressed, each waveform of servo and spindle data can be moved

upward or downward.

Displaying signal data

Up to 32 signals can be measured at the same time. Up to nine signals can be displayed at the same time

if only signal data is displayed, or up to four signals can be displayed if signal data is displayed over

waveforms.

When [SIG.↑] or [SIG.↓] soft key is pressed, the currently displayed signals are changed.

NOTE

Signal data cannot be moved.

1.6.4

Outputting Data

Waveform diagnosis data can be output to an input/output device.

Specifying a format

When outputting data, you can select one of the two formats, which are the FS0i-C compatible format and

the FS0i-D. If bit 0 (IOF) of parameter No. 10600 is set to 0, the FS0i-D format is selected; if bit 0

(IOF) of parameter No. 10600 is set to 1, the FS0i-C compatible format is selected.

Output format

Traced data is output as a text file with the following format:

-

Identifiers

Identifier word (T)

Meaning

T0/T1

Header

T60

Servo positional deviation

T61

Servo pulses after distribution

T62

Servo torque

T63

Actual servo speed

T64

Servo current command value

T65

Servo heat simulation data

T68

Measurement item

T69

Date and time (start of measurement)

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1.DISPLAY AND OPERATION

Identifier word (T)

Meaning

T70

Servo pulses after acceleration/deceleration

T75

Composite speed of all axes

T80

Spindle speed

T81

Spindle load meter

T82

Difference in spindle-converted positional deviation

T90

Measurement period (waveform)

T91

Measurement period (signal)

T92

Date and time (end of measurement)

T98

Signal data

(1)

Header

FS0i-D format

T

1

C

W

A

V

E

D

I

A

G

N

O

S

;

FS0i-C compatible format

T

0

C

W

A

V

E

D

I

A

G

N

O

S

;

(2)

Date and time of start/end of tracing

-

Starting date and time

T

6

9

D

,

;

Year

Month

Day

Hour

Min

Sec

-

Ending date and time

T

9

2

D

*

*

*

,

*

*

*

;

Month

Day

Hour

Min

Year

Sec

NOTE

The ending date and time is output only in the FS0i-D format.

(3) Waveform sampling cycle

T

9

0

D

;

Waveform sampling cycle

(4) Signal sampling cycle

T

9

1

D

*

*

;

Signal sampling perio

NOTE

The waveform sampling cycle and signal sampling cycle are output only in the

FS0i-D format.

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1.DISPLAY AND OPERATION

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(5) Selection items

T

6

8

P

D

,

,

~

;

Measurement item

Axis No./path

No./signal address

P0

Servo positional deviation

Controlled axis number

P1

Servo pulses after distribution

(1 to 8)

P2

Servo torque

P3

Actual servo speed

P4

Servo current command value

P5

Servo heat simulation data

P6

Servo pulses after

acceleration/deceleration

P10

Composite speed of all axes

Path number (1 to 2)

P20

Spindle speed

Controlled spindle

P21

Spindle load meter

number

P22

Difference in spindle-convert

(1 to 3)

positional deviation

P30

Signal

Signal address

NOTE

Items P6 to P30 are output only in the FS0i-D format.

(6)

Waveform diagnosis data

T

6

0

D

,

,

~

;

T

6

1

D

,

,

~

;

T

6

2

D

,

,

~

;

T

6

3

D

,

,

~

;

T

6

4

D

,

,

~

;

T

6

5

D

,

,

~

;

T

7

0

D

,

,

~

;

T

7

5

D

,

,

~

;

T

8

0

D

,

,

~

;

T

8

1

D

,

,

~

;

T

8

2

D

,

,

~

;

T

9

8

D

*

,

,

~

*

;

D** ~ ** : Waveform diagnosis data × No. of axes/No. of

paths/No. of spindles/No. of signals

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1.DISPLAY AND OPERATION

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-

Sample file (FS0i-D format)

T01WAVE DIAGNOSE

Header

T69D20040101,120125

Start time

T92D20040101,120130

End time

T90D2

Waveform period

T91D4

Signal period

T68P0D1,2

Measurement item/axis

T68P4D1

T68P10D1

T68P30DG0010.4,G0010.5,G0010.6

Measurement item/signal

T60D643,6420

Waveform data

T64D270

T75D1855

T60D673,6451

T64D265

T75D1855

T60D702,6480

T64D268

T75D1855

:

T75D1855

T98D0,0,1

Signal data

T98D0,0,1

T98D0,0,1

:

Outputting a file

1

Display the waveform diagnosis graph screen.

2

When the [(OPRT)] soft key is pressed, soft keys are displayed in the following operation selection

state:

3

Change the mode to the EDIT mode.

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1.DISPLAY AND OPERATION

4

Enter a file name in the key-in buffer, and press the [F OUTPUT] soft key. If no file name is input,

the file name is assumed to be WAVE-DGN.TXT by default.

5

Press the [EXEC] soft key shown below to start outputting data:

6

When data output ends, or when the [CAN] soft key is pressed, the initial operation selection state is

restored.

NOTE

While data is being traced, data output is not allowed.

Parameter

#7

#6

#5

#4

#3

#2

#1

#0

10600

IOF

[Input type] Parameter input

[Type of data] Bit

#0 IOF The output format used for waveform diagnosis is:

0: FS0i-D format.

1: FS0i-C compatible format.

1.7

COLOR SETTING SCREEN

The coloring screen can be used to specify screen coloring.

1.7.1

Screen Display

1

Press the function key

2

Press the continuous menu key

several times until the [COLOR] soft key is displayed.

3

Pressing the [COLOR] soft key displays the color setting screen.

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1.DISPLAY AND OPERATION

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1.7.2

Operations for Color Setting

Modification to color settings (color palette values)

1

Pressing the [(OPRT)] soft key displays the following operation soft keys:

2

Move the cursor to a color number whose color palette values are to be modified.

The current color palette values of the individual color elements are displayed.

3

Select a color element to be modified, with the [RED], [GREEN], or [BLUE] operation soft key.

Multiple color elements can be selected at a time.

Each of the [RED], [GREEN], and [BLUE] soft keys toggles between selection and deselection each

time the soft key is pressed.

(The [RED], [GREEN], and [BLUE] soft keys, when not displayed, can be displayed by pressing the

rightmost soft key.)

4

By pressing the [BRIGHT] or [DARK] operation soft key, modify the brightness of the selected

color element.

Storing color settings (color palette values)

Set color palette values can be stored.

1

Select a storage area by pressing the [COLOR1], [COLOR2], or [COLOR3] operation soft key.

(The [COLOR1], [COLOR2], and [COLOR3] soft keys, when not displayed, can be displayed by

pressing the rightmost soft key.)

Color 1: Standard color data parameters Nos. 6581 to 6595

Color 2: Parameters Nos. 10421 to 10435

Color 3: Parameters Nos. 10461 to 10475

2

Press the [MEMORY] operation soft key. The following operation soft keys are displayed:

3

Press the [EXEC] operation soft key. The current color palette values are stored in the selected area.

Pressing the [CAN] operation soft key or the leftmost key does not store the current color palette

values.

Calling color settings (color palette values)

1

Select an area for storing color palette values by pressing the [COLOR1], [COLOR2], or [COLOR3]

operation soft key.

(The [COLOR1], [COLOR2], and [COLOR3] soft keys, when not displayed, can be displayed by

pressing the rightmost soft key.)

2

Press the [RECALL] operation soft key. The following operation soft keys are displayed:

3

Press the [EXEC] operation soft key. Color palette values are called from the selected area for

modification to the color settings. This operation is invalid if no color palette values are stored.

Pressing the [CANCEL] operation soft key or the leftmost key does not call color palette values.

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1.DISPLAY AND OPERATION

1.7.3

Parameter

6581

RGB value of color palette 1

6582

RGB value of color palette 2

6583

RGB value of color palette 3

6584

RGB value of color palette 4

6585

RGB value of color palette 5

6586

RGB value of color palette 6

6587

RGB value of color palette 7

6588

RGB value of color palette 8

6589

RGB value of color palette 9

6590

RGB value of color palette 10

6591

RGB value of color palette 11

6592

RGB value of color palette 12

6593

RGB value of color palette 13

6594

RGB value of color palette 14

6595

RGB value of color palette 15

[Input type] Parameter input

[Data type] 2-word

[Valid data range] 0 to 151515

Each of these parameters sets the RGB value of each color palette by specifying a 6-digit

number as described below.

rrggbb: 6-digit number (rr: red data, gg: green data, bb: blue data)

The valid data range of each color is 0 to 15 (same as the tone levels on the color setting

screen). When a number equal to or greater than 16 is specified, the specification of 15 is

assumed.

Example)

When the tone level of a color is: red:1 green:2, blue:3, set 10203 in the parameter.

10421

RGB value of color palette 1 for color set 2

10422

RGB value of color palette 2 for color set 2

10423

RGB value of color palette 3 for color set 2

10424

RGB value of color palette 4 for color set 2

10425

RGB value of color palette 5 for color set 2

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1.DISPLAY AND OPERATION

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10426

RGB value of color palette 6 for color set 2

10427

RGB value of color palette 7 for color set 2

10428

RGB value of color palette 8 for color set 2

10429

RGB value of color palette 9 for color set 2

10430

RGB value of color palette 10 for color set 2

10431

RGB value of color palette 11 for color set 2

10432

RGB value of color palette 12 for color set 2

10433

RGB value of color palette 13 for color set 2

10434

RGB value of color palette 14 for color set 2

10435

RGB value of color palette 15 for color set 2

[Input type] Parameter input

[Data type] 2-word

[Valid data range] 0 to 151515

Each of these parameters sets the RGB value of each color palette by specifying a 6-digit

number as described below.

rrggbb: 6-digit number (rr: red data, gg: green data, bb: blue data)

The valid data range of each color is 0 to 15 (same as the tone levels on the color setting

screen). When a number equal to or greater than 16 is specified, the specification of 15 is

assumed.

Example)

When the tone level of a color is: red:1 green:2, blue:3, set 10203 in the parameter.

10461

RGB value of color palette 1 for color set 3

10462

RGB value of color palette 2 for color set 3

10463

RGB value of color palette 3 for color set 3

10464

RGB value of color palette 4 for color set 3

10465

RGB value of color palette 5 for color set 3

10466

RGB value of color palette 6 for color set 3

10467

RGB value of color palette 7 for color set 3

10468

RGB value of color palette 8 for color set 3

10469

RGB value of color palette 9 for color set 3

10470

RGB value of color palette 10 for color set 3

10471

RGB value of color palette 11 for color set 3

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1.DISPLAY AND OPERATION

10472

RGB value of color palette 12 for color set 3

10473

RGB value of color palette 13 for color set 3

10474

RGB value of color palette 14 for color set 3

10475

RGB value of color palette 15 for color set 3

[Input type] Parameter input

[Data type] 2-word

[Valid data range] 0 to 151515

Each of these parameters sets the RGB value of each color palette by specifying a 6-digit

number as described below.

rrggbb: 6-digit number (rr: red data, gg: green data, bb: blue data)

The valid data range of each color is 0 to 15 (same as the tone levels on the color setting

screen). When a number equal to or greater than 16 is specified, the specification of 15 is

assumed.

Example)

When the tone level of a color is: red:1 green:2, blue:3, set 10203 in the parameter.

1.7.4

Notes

(1) When the power is turned on, color 1 (parameter) is specified for the screen. If no data is stored in

color 1, the default color is used.

(2) Do not use MDI key inputs directly to change the color data parameter. To change it, do so by

performing storage operation on the coloring screen.

1.8

POWER MATE CNC MANAGER FUNCTION

When the I/O Link Option for the FANUC servo unit βi series (called I/O Link βi below) is used for CNC

additional axes (slaves), the Power Mate CNC manager function can be used to display and set up various

types of data of these slaves on the CNC.

The Power Mate CNC manager function enables the following display and setting operations:

(1) Current position display (absolute/machine coordinates)

(2) Parameter display and setting

(3) Alarm display

(4) Diagnosis data display

(5) System configuration screen display

Up to eight slaves can be connected to each I/O Link channel.

1.8.1

Screen Display

1

Press the function key

2

Press the continuous menu key

several times until the [P.MATE MGR.] soft key is displayed.

3

Pressing the [P.MATE MGR.] soft key displays the absolute coordinate screen, which is the initial

screen of the Power Mate CNC manager. On this screen, you can select each of the following

items by pressing the corresponding soft key:

[ABSOLUTE]

: Absolute coordinate display (current position display screen)

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1.DISPLAY AND OPERATION

Power Mate CNC manager: Machine coordinate screen

Axis name display

Parameter Nos. 0024 and 0025 on the I/O Link ȕi side are used to set axis names. Up to two characters

can be set.

(Use the ASCII codes of 0 to 9 and/or A to Z). When no axis name is set or the setting data

is invalid, the axis name is set to 1.

This axis name is used only for position display of the Power Mate CNC manager function and irrelevant

to the controlled axis on the CNC.

Parameter screen

The parameters required for the functions of the slave must be specified in advance.

Press soft key [PARAMETER] to display the parameter screen.

This screen displays only the bit and decimal data. For details of the parameters, refer to FANUC

SERVO MOTOR βi series I/O Link Option Maintenance Manual.

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1.DISPLAY AND OPERATION

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• Selecting and searching for a parameter

1

Select the active slave.

2

Press the [(OPRT)] soft key. The following soft keys appear:

3

Enter a parameter number and press the [NO. SRH] soft key. The search starts.

You can also select a desired parameter number by pressing the cursor keys

and page keys

and moving the cursor.

• Setting a parameter

You can directly set an parameter of the I/O Link βi slave from the CNC.

1

Select a desired parameter using either of the above methods.

2

Press the [(OPRT)] soft key. The following soft keys appear:

3

Enter setting data.

4

Press the [INPUT] soft key or MDI key

Alarm screen

If an alarm is issued for the slave, “ALARM” is displayed in the slave status field in the upper section of

the screen.

At this time, you can display the alarm screen to check the details of the alarm.

Up to 40 alarm codes are displayed on the screen.

For details of the alarms, refer to FANUC SERVO MOTOR βi series I/O Link Option Maintenance

Manual.

-

Display method

Press the [MESSAGE] soft key. On the screen, only error codes are displayed.

Example of displaying alarms for I/O Link βi of slave 2

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1.DISPLAY AND OPERATION

Diagnosis screen

The diagnosis screen displays diagnosis information of the slave.

Diagnosis data is displayed in bit or integer (decimal) representation. For details of diagnosis data, refer

to FANUC SERVO MOTOR βi series I/O Link Option Maintenance Manual.

-

Display method

1

Press the continuous menu key

2

Press soft key [DIAGNOSIS] to display the diagnosis screen.

Searching for diagnosis data

1

Select the active slave.

2

Press the [(OPRT)] soft key. The following soft keys appear:

3

Enter a diagnosis number and press the [NO. SRH] soft key. The search starts.

You can also select a desired parameter number by pressing the cursor keys

and page

keys

and moving the cursor.

System configuration screen

The system configuration screen displays information on the system software of slaves.

-

Display method

1

Press the continuous menu key

2

Press the [SYSTEM] soft key to select the system configuration screen.

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1.DISPLAY AND OPERATION

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Series and edition of the I/O Link βi system software

1.8.2

Inputting and Outputting Parameters

Outputting parameters

Parameters are output to the CNC memory or a memory card as a data file in the program format. Set

the first registration program number in parameter No.

8760. For each slave, program with a

predetermined number is created.

When parameters are output to the CNC memory, a program with the specified program number is

created.

When parameters are output to a memory card, a file is created, of which file name consists of the

specified program number and an extension PMM.

Program number = setting-of-parameter (parameter No. 8760) + (m - 1) × 100 + n × 10

m: Channel number (1 to 4)

n: Group number

Example:

When parameter No. 8760 is set to 8000

Channel 1 (I/O Link β: Group 0): 8000 + 0*100 + 0*10 = 8000

Channel 2 (I/O Link β: Group 1): 8000 + 1*100 + 1*10 = 8110

The group number is the slave number displayed in the slave status field in the upper section of the screen

in reverse video.

When bit 3 (PMO) of parameter No. 0961 is set to 1, the numbers of the parameters to be output can be

set only with a group number.

(No channel number is used.)

Either the CNC memory or the memory card is selected as an input/output destination device according to

the settings of bits 1 (MD1) and 2 (MD2) of parameter No. 0960.

Connect a memory card or check the unused area of the CNC memory, then follow the steps below:

1

For 2-path control in T series systems, the Power Mate CNC manager screen is displayed directly

from a path 1 screen.

2

Select the active slave.

3

Press the [(OPRT)] soft key. The following soft keys appear:

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1.DISPLAY AND OPERATION

4

Press the [INPUT β→NC] soft key. The following soft keys appear:

5

Press the [EXEC] soft key.

During input, “INPUT” blinks in the message field.

NOTE

1 Parameters can be saved in other than the MEM mode or in the emergency stop

status.

2 To output parameters in a memory card, if a file with the same name is found in

the memory card, the parameters cannot be output. Delete the file from the

memory card or change the file name by setting parameter No. 8760.

To save parameters in a program area, save operation is performed according to

the setting of bit 2 (REP) of parameter No. 3201.

3 For 2-path control in T series systems, only the Power Mate CNC manager

screen of path 1 can be used to input and output parameters, and input/output is

enabled only for the CNC memory of path 1.

Inputting parameters

A data file of parameters output to the CNC memory or a memory card as a program is input to the slave

determined by the program number. The program number and device are determined as described in

“Outputting parameters.”

1

For 2-path control in T series systems, the Power Mate CNC manager screen is displayed directly

from a path 1 screen.

2

Select the active slave.

3

Press the [(OPRT)] soft key. The following soft keys appear:

4

Press the [OUTPUT β→NC] soft key. The following soft keys appear:

5

Press the [EXEC] soft key.

During output, “OUTPUT” blinks in the message field.

NOTE

1 Parameters can be input in other than the MEM mode or in the emergency stop

status.

2 For 2-path control in T series systems, only the Power Mate CNC manager

screen of path 1 can be used to input and output parameters, and input/output is

enabled only for the CNC memory of path 1.

1.8.3

Parameters

#7

#6

#5

#4

#3

#2

#1

#0

0960

PPE

PMN

MD2

MD1

[Input type] Setting input

[Data type] Bit path

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#1 MD1

#2 MD2 The slave parameters are input from and output to either of the following devices:

Parameter MD2

Parameter MD1

I/O destination

0

0

Program memory

0

1

Memory card

#3 PMN The Power Mate CNC manager function is:

0: Enabled.

1: Disabled. (Communication with the slave is not performed.)

#4 PPE Setting slave parameters using the Power Mate CNC manager:

0: Can always be performed regardless of the setting of PWE.

1: Follows the setting of PWE.

#7

#6

#5

#4

#3

#2

#1

#0

0961

PMO

[Input type] Parameter input

[Data type] Bit

#3 PMO The O number of a program for saving and restoring the I/O Link β parameter is set based

on:

0: Group number and channel number

1: Group number only

8760

Program number of data input/output (Power Mate CNC manager)

[Input type] Setting input

[Data type] 2-word path

[Valid data range] 0 to 9999

This parameter sets the program numbers of programs to be used for inputting and

outputting slave data (parameters) when the Power Mate CNC manager function is used.

For a slave specified with I/O Link channel m and group n, the following program

number is used:

Setting + (m - 1) × 100 + n × 10

If the setting is 0, the parameters of the slave specified with channel 1 and group 0 cannot

be input from or output to the CNC memory because the program number is set to 0.

The parameters can be input from and output to a memory card.

(Set a value with which any used program number does not exceed 9999.)

Warning

If an alarm is issued for the Power Mate CNC manager, a warning message is displayed.

Message

Description

DATA ERROR

An attempt was made to execute [PUNCH] (NC → β) for a program not found in

the program area.

WRITE PROTECTED

An attempt was made to execute [READ] (β → NC) for a program area when the

memory protection signal (KEY) is off.

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Message

Description

EDIT REJECTED

An attempt was made to execute [READ] (β → NC) when the program area

already contained a program with the same name as that to be created by

executing [READ] (β → NC).

An attempt was made to execute [READ] (β → NC) when the number of the

program to be created by executing [READ] (β → NC) was selected.

An attempt was made to execute [READ] (β → NC) when bit 0 (TVC) of CNC

parameter No. 0000 was set to 1.

(Parameters Nos. 0000 to 0019 are output,

but parameter No. 0020 and subsequent parameters are not output.)

An attempt was made to execute [PUNCH] (NC → β) when a memory card did

not contain any program for which [PUNCH] (NC → β) could be executed.

An attempt was made to execute [READ] (β → NC) for a protected memory card.

NO MORE SPACE

An attempt was made to execute [READ] (β → NC) when the program area did

not have enough unused space.

FORMAT ERROR

Data other than digits, signs, CAN, and INPUT was entered as the setting of a

parameter.

TOO MANY FIGURES

Data consisting of 9 or more digits was entered for a bit-type parameter.

DATA IS OUT OF RANGE

The setting exceeds the valid data range.

1.8.4

Notes

-

Connecting an I/O Link

When I/O Link βi is used as a slave of an I/O Link, the CNC assigns I/O addresses. The slave data is

input and output in 16-byte units. Therefore, be sure to specify 128 as the number of input/output

points.

Up to eight slaves can be connected.

The module name is OC02I (16-bit input) or OC02O (16-byte output).

BASE is always 0 and SLOT is always 1.

-

Function of ignoring the Power Mate CNC manager

After setting and checking data required for each slave connected, you can stop communication with the

Power Mate CNC manager function to send a command from the CNC ladder to the slave.

When bit 3 (PMN) of parameter No. 0960 is set to 1, communication between the CNC and the slave via

the I/O Link is all open to the ladder. While this bit is 1, the Power Mate CNC manager function does

not operate.

-

Data protection key

When the program data protection key of the CNC is on, no parameters can be input to the CNC program

memory.

1.9

MAINTENANCE INFORMATION SCREEN

The maintenance information screen is provided to record the history of maintenance performed by a

service person of FANUC or machine tool builder.

The screen has the following features:

• MDI alphabetical input is allowed.

(Only in Japanese display, even the single-byte kana input mode is allowed.)

• The recording screen can be scrolled in units of lines.

• Edited maintenance information can be input and output.

• Records are stored in Flash ROM.

• Double-byte (Shift JIS) code can be displayed.

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1.9.1

Displaying the Maintenance Information Screen

1.

Press function key

2.

Press continuous menu key

several times until soft key [M-INFO] is displayed.

3.

Press the soft key [M-INFO]. The maintenance information screen appears.

When selected, the maintenance information screen shows the latest information.

The status (mode, number of empty character spaces, current cursor line, current column number) is

displayed at the bottom of the screen.

Column

Line

<1>

<2>

<3>

<4>

<5> <6>

Fig. 1.9.1 (a) MAINTENANCE INFORMATION screen

Status display

<1> Kana/alphabetic

(Blank): English input mode (Only In the display which is not Japanese)

: Single-byte kana input mode (Only in Japanese display)

: English input mode (Only in Japanese display)

<2> OVER / INSERT

: Overwrite mode

: Insert input mode.

<3> EDIT / READ

: Edit mode / Editing allowed

: View mode / Editing inhibited

<4> Number of empty character spaces

Number of empty character spaces as single-byte characters

<5> Current cursor line

Current cursor position on the line

<6> Current cursor column

Current cursor position on the column

NOTE

The numbers of lines and columns that can be displayed by each LCD are:

•

10.4” display unit: 37 characters × 12 lines

•

8.4” display unit: 38 characters × 11 lines

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B-64305EN/03

1.DISPLAY AND OPERATION

1.9.2

Operating the Maintenance Information Screen

The maintenance information screen has view mode and edit mode, which are selected by pressing the

soft key [END] or [EDIT].

Initially, view mode is selected. To start editing, select edit mode by pressing the soft keys [(OPRT)] and

[EDIT]. When the editing is completed, press the soft key [END] key. Then, select soft key [SAVE] or

[QUIT]. If [SAVE] is selected, edited data is saved to FLASH-ROM. If [QUIT] is selected, no edited

data is saved to FLASH-ROM.

To scroll the screen showing the recorded information, press a cursor keys or page keys on the MDI

panel.

The following keys are used for editing (character input) and viewing:

Table 1.9.2 (a) Table of (edit) operations on the maintenance information screen

Mode

Key

Description

View

Soft key

[EDIT]

Allows editing.

[JUMP]

Displays the beginning or the end.

Cursor keys

Scrolls the screen up or down.

Page keys

Scrolls the screen up or down in units of whole screens.

Edit

Soft key

[END]

Ends editing. Select whether to save the edited data.

Switches between single-byte kana input and alphabetic input modes.

[

]

(Japanese display only.)

[CLEAR]

Clears all maintenance information. (This key is enabled when the

parameter MDC (No.3116#7) is set to 1.)

[I/O]

Performs [F INPUT] or [F OUTPUT] operation for maintenance information.

[JUMP]

Moves the cursor to the beginning or end.

Cursor keys

Moves the cursor position up or down.

Page keys

Scrolls the screen up or down in units of whole screens.

Address / numeric

Allows alphabetical or numeric input.

(See the next subsection for

keys

explanations about single-byte kana input.)

key

Switches between insert and overwrite modes.

• If the key input buffer does not contain any character, deletes the one

character at the cursor position.

key

• If the key input buffer contains characters, deletes the characters from the

buffer.

• If the key input buffer does not contain any character, deletes the one

character before the cursor.

key

• If the key input buffer contains characters, deletes the one character from

the buffer.

• If the key input buffer does not contain any character, starts a new line.

key

• If the key input buffer contains characters, outputs the characters from the

buffer to the information screen.

1.9.3

Single-Byte Kana Input on the Maintenance Information

Screen

By pressing soft key [

], you can switch between single-byte kana input and alphabetic input

modes.

In single-byte kana input mode, alphabetic characters are converted in accordance with the "single-byte

kana/Roman character conversion table" and resultant single-byte kana characters are displayed in the key

input buffer. (Japanese display only.)

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1.DISPLAY AND OPERATION

B-64305EN/03

Pressing the

key causes the characters in the key input buffer to be output to maintenance

information.

Pressing the

key causes the characters to be deleted from the key input buffer and the one

character of the maintenance information on which the cursor is positioned to be deleted.

Pressing the

key causes cancels conversion, and deletes one character from the key input buffer. If

the key input buffer does not contain any character, the one character of the maintenance information that

immediately precedes the cursor is deleted.

1.9.4

Warnings that Occurs on the Maintenance Information

Screen

The following warnings occur on the maintenance information screen.

Warning message

Meaning

NO MORE SPACE

An overflow occurred in CNC memory.

ALARM

The operation could not be performed because an alarm was generated in the CNC.

BUSY

Wait for CNC processing to end or make a retry.

ILLEGAL DATA

Investigate data and correct it as required.

WRONG MODE

The CNC is in wrong mode.

COMMAND ILLEGAL USE

A corresponding CNC option cannot be found.

PARAMETER ERROR

CNC parameter settings contain an error.

EDIT REJECTED

An attempt was made to perform an edit operation on data that could not be edited.

WRITE PROTECT

Writing is prohibited.

COMMAND REJECT

The CNC rejected the execution of the processing. Check the execution conditions.

1.9.5

Parameter

#7

#6

#5

#4

#3

#2

#1

#0

3116

MDC

[Input type] Setting input

[Data type] Bit path

#7 MDC Maintenance information data:

0: Cannot be erased entirely.

1: Can be erased entirely.

#7

#6

#5

#4

#3

#2

#1

#0

3206

MIF

[Input type] Parameter input

[Data type] Bit

#1 MIF Editing of the maintenance information screen is:

0: Not prohibited.

1: Prohibited.

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B-64305EN/03

1.DISPLAY AND OPERATION

#7

#6

#5

#4

#3

#2

#1

#0

8901

MEN

[Input type] Setting input

[Data type] Bit path

#7 MEN The periodic maintenance screen is:

0: Displayed.

1: Not displayed.

1.10 CONTENTS-OF-MEMORY DISPLAY SCREEN

The contents-of-memory display screen can be used to display the contents of the CNC memory, starting

at a specified address.

1.10.1 Display Method

1

Set bit 0 (MEM) of parameter No. 8950 to 1 to display the contents-of-memory display screen.

2

Press the function key

3

Press the continuous menu key

and then the soft key [MEMORY] belonging to the chapter

selection soft key.

The screen shown below appears.

Fig. 1.10.1 (a) Contents-of-memory display screen (10.4-inch)

4

Key in the address (hexadecimal) of a desired location and press the soft key [ADDRES SEARCH].

256 bytes of data are displayed, starting at the specified address.

(Example:

100000 + soft key [ADDRES SEARCH] will start displaying at 100000H.)

5

Displayed data can be switched using the page keys

and the cursor keys

6

To select the type of data to be displayed, use the soft keys [BYTE], [WORD], [LONG], and

[DOUBLE].

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1.DISPLAY AND OPERATION

B-64305EN/03

1.10.2 Display Formats on Contents-of-Memory Display Screen

The format of memory content displays can be selected from the following four:

Byte display (1-byte hexadecimal display)

Word display (2-byte hexadecimal display)

Long display (4-byte hexadecimal display)

Double display (8-byte decimal display—double precision floating point display)

Up to 256 bytes of memory contents can be displayed on the screen.

NOTE

1 When specifying an address, do not suffix it with "H" to indicate a hexadecimal.

Otherwise, an alarm is issued to notify of an illegal format.

2 If the word display format is selected, each input address is rounded to 2 bytes.

If the long or double display is selected, each input address is rounded to 4

bytes.

WARNING

1 Trying to specify the address of any memory location to which access is inhibited

for the address search function will result in a system alarm.

Before starting to use the address search function, confirm that the address you

will specify is accessible, and be sure to input the address correctly.

2 This function is intended for maintenance purposes. It should not be used by

general users.

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B-64305EN/03

2.LCD-MOUNTED TYPE CNC HARDWARE

2 LCD-MOUNTED TYPE CNC HARDWARE

The FANUC Series 0i-D/0i Mate-D of the LCD-mounted type is a CNC consisting of a liquid crystal

display on the back of which the CNC control unit is mounted to incorporate it. This chapter describes the

functions of LCD-mounted type CNC control unit printed circuit boards and axis cards on the printed

circuit boards as well as how to replace consumables.

2.1

HARDWARE CONFIGURATION

Series 0i Mate-D system configuration

βi spindle motors

8.4” LCD/MDI (color)

βi SVSP

FSSB

βiS servo motors

FANUC I/O Link

Distributed I/O

I/O Link βi servo amplifier

Machine operator’s panel

βiS servo motor

I/O on the machine side

All units that can be connected with the I/O Link are usable.

The number of usable I/O points is limited, though.

Series 0i-D system configuration

Ethernet 100 base TX (*)

Internet

8.4” LCD/MDI (color)

PC

10.4” LCD (color) + MDI

βi spindle motors

βi SVSP

FSSB

FANUC I/O Link

βiS servo motors

Distributed I/O

The αi series is also usable.

Machine operator’s panel

βiS servo motors

I/O on the machine side

I/O Link βi servo amplifier

All units that can be connected with the I/O Link are usable.

(*) To connect to the 10BASE-T Ethernet port, use a HUB that meets the following conditions:

100BASE-TX capability, auto-negotiation, and store & forward method

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2.LCD-MOUNTED TYPE CNC HARDWARE

B-64305EN/03

2.2

HARDWARE OVERVIEW

Main board

• CPU for controlling CNC

• Power supply

• Axis control

• Spindle interface

• LCD/MDI interface

• I/O Link

• PMC control function

• High-speed DI

• RS-232C

• Memory card interface

• Ethernet (Series 0i only)

Basic system

Fast Ethernet board

Data server function

Ethernet communication function

Various types of network boards

Options

PROFIBUS-DP

master

boardPROFIBUS-DP

slave

board

FL-net board

Device Net master board

Unit without optional slots

Device Net slave board

or

Unit having two optional slots

The control unit of the Series 0i Mate has no optional slots, so no option board can be inserted.

A unit with optional slots can have as many option boards as option slots.

The Fast Ethernet board can be inserted into only the slot on the LCD side.

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B-64305EN/03

2.LCD-MOUNTED TYPE CNC HARDWARE

2.3

TOTAL CONNECTION DIAGRAMS

Main board

24V-IN(CP1)

24 VDC power supply

(CA122)

Soft key cable

MDI UNIT

MDI(JA2)

CK1

R232-1(JD36A)

RS-232-C I/O device

R232-2(JD36B)

{

RS-232-C I/O device

Touch panel

Analog output for tool drives

A-OUT&HDI(JA40)

High-peed skip input

Distributed I/O

Manual pulse generator

board

24VDC

CPD1

JA3

I/O Link(JD51A)

JD1B

Operator's

JD1A

panel

24VDC

CPD1

Distributed

Power

JD1B

I/O board,

magnetics

I/O unit, etc.

JD1A

cabinet

SPDL(JA41)

Circuit breaker

200VAC

AC reactor

To 3rd spindle

200VAC

MCC

Circuit breaker

αi PS

Position coder

αi SP

To 2nd spindle

Serial spindle motor

FSSB(COP10A)

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

(In this figure, a 1-axis amplifier is used.)

Separate detector interface unit 1

24VDC

CP11A

JF101

Linear scale, axis 1

JF102

Linear scale, axis 2

COP10B

JF103

Linear scale, axis 3

COP10AJF104

Linear scale, axis 4

CNF1

JA4A

Absolute scale battery

(Required only when an absolute scale is used)

Separate detector interface unit 2

CP11AJF101

Linear scale, axis 1

JF102

Linear scale, axis 2

JF103

Linear scale, axis 3

JF104

Linear scale, axis 4

ETHERNET(CD38A)

Ethernet

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2.LCD-MOUNTED TYPE CNC HARDWARE

B-64305EN/03

When optional functions are provided

Fast Ethernet board

Memory card

Prepare the memory card recommended by FANUC.

ETHERNET(CD38R)

Ethernet

PROFIBUS-DP

master board

PROFI(CN1)

Another NC or Profibus

device

PROFIBUS-DP

slave board

PROFI(CN2)

Another NC or Profibus

device

DeviceNet

master board

DVNET(TBL)

Another NC or DeviceNet

device

DeviceNet

slave board

DVNET(TBL)

Another NC or DeviceNet

device

FL-net board

FLNET(CD38N)

FL-net device

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B-64305EN/03

2.LCD-MOUNTED TYPE CNC HARDWARE

Example of I/O Link connection

Series 0i

I/O Unit for 0i

Series 0i

Main board

(CPD1)

24VDC

I/O Link (JD1B)

JD51A

I/O for operator’s

panel

I/O Link

I/O Link (JD1A)

JD1B

JD1A

DI : 96 points

DO : 64 points

I/O Link βi

servo amplifier

DI/DO-1

JD1B

(CB104)

JD1A

DI/DO-2

(CB105)

The order in which slave devices are

connected via I/O Link can be

DI/DO-3

determined freely.

(CB106)

DI/DO-4

(CB107)

MPG(JA3)

Manual pulse generator (up to three units)

Series 0i Mate

Series 0i Mate

I/O for operator’s panel(with MPG)

Main board

I/O Link

JA3

I/O Link (JD51A)

JD1B

Manual pulse generator

JD1A

(up to three units)

I/O for operator’s panel

(without MPG)

JD1B

JD1A

I/O Link βi servo

(For the 0i Mate, the number of connectable

amplifier

amplifiers depends on the model.)

The order in which slave devices are connected via

I/O Link can be determined freely.

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2.LCD-MOUNTED TYPE CNC HARDWARE

B-64305EN/03

2.4

CONFIGURATION OF PRINTED CIRCUIT BOARD

CONNECTORS AND CARDS

2.4.1

Main Board

-

Main board specification

Name

CNC model

Specification

Main board A0

0i

A20B-8200-0540

Main board A1

0i

A20B-8200-0541

Main board A2

0i

A20B-8200-0542

Main board A3

0i

A20B-8200-0543

Main board A5

0i Mate

A20B-8200-0545

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B-64305EN/03

2.LCD-MOUNTED TYPE CNC HARDWARE

-

Connector mounting location

Fan motor

Fan motor

Rear of unit

COP10A

(COP10A is a connector installed on the axis card.)

Battery

CP1

JA2

JD36B JA40

JA41

CD38A CA122

JD36A

JD51A

JGA

CA121

CA79A

Main board

CA88A

JD36A

JA40

JA41

CP1

CD38A

CA122

CA114

JA2

JD36B

JD51A

Connector number

Application

COP10A

Servo amplifier (FSSB)

JA2

MDI

JD36A

RS-232-C serial port 1

JD36B

RS-232-C serial port 2 (Note)

JA40

Analog spindle / high-speed DI

JD51A

I/O Link

JA41

Serial spindle / position coder

CP1

DC24V-IN

JGA

Back panel interface

CA79A

Video signal interface

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