FANUC Series 0i-MODEL C, Series 0i Mate-MODEL C. MAINTENANCE MANUAL - page 8

 

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FANUC Series 0i-MODEL C, Series 0i Mate-MODEL C. MAINTENANCE MANUAL - page 8

 

 

2. HARDWARE
B-64115EN/02
D STATUS LED indications if an error occurs
If an error occurs, the STATUS LEDs repeatedly flash “LONG” then
“SHORT.” (For “LONG,” the LED lights for a long time. For
“SHORT,” the LED lights for a short time.)
STATUS LED
indication
No.
Board state
LONG
SHORT
1234
4321
1
jjJJ
JJjj
Failure caused by this
SRAM parity alarm
board.
2
jJjJ
jjjj
General invalid instruction
3
jJjJ
Jjjj
Invalid slot instruction
4
jjJJ
Jjjj
Failure caused by another
NMI of another module
board.
NOTE
If an error, indicated by repeatedly flashing a LONG and
SHORT combination other than the above, occurs, contact
FANUC.
D ALARM LED indications if an error occurs
No.
LED indication
Board state
1
ALM
J
Parity error occurred in memory.
D LED indications related to communication status
No.
LED indication
Board state
1
TX/RX
J
Lights when data is received or sent.
3
LIL
J
Lights when the board is successfully connected to the hub.
4
COL
J
Lights if a data collision occurs.
5
BTX
J
Lights when a connection is made with 100BASE-TX.
NOTE
LIL:
Communication is not performed while this LED
is not lit. A probable reason for this is that the
board is not properly connected to the hub, or
that the hub is off. This LED should be lit at all
times while the board is properly connected to
the hub.
COL:
This LED lights frequently if there is excessive
traffic on the communication line or if there is
excessive peripheral electrical noise.
190
2. HARDWARE
B-64115EN/02
Fast Data Server board B
D Specifications
Item
Code
Fast Data Server board
A20B-8101-0450
D Mounting positions of
connectors, LEDs, etc.
ALM (red)
COM (yellow)
LED4 (green)
LED3 (green)
LED2 (green)
JNA
LED1 (green)
F-BUS backplane
connector
LINK (green)
COL (red)
BTX (green)
CD38R: Ethrenet Interface
D LED lighting sequence at power on
j: Off J: On l: Blinking Z: Don’t care
No.
LED indication
Board status
1
STATUS jjjj
Power off
2
STATUS JJJJ
Initial state after power on
3
STATUS JJJj
MPU initialized.
4
STATUS JJjj
Firmwaredownloaded.
5
STATUS Jjjj
Control migration to OS
6
STATUS jJJJ
OS PHASE1
7
STATUS jJJj
OS PHASE2
8
STATUS jJjJ
OS PHASE3
9
STATUS jJjj
OS PHASE4
10
STATUS jjjl
Startup completed.
The system enters No.10 status when the Fast Data Server board starts up
normally. This status is maintained until an error occurs.
191
2. HARDWARE
B-64115EN/02
D STATUS LED indications if an error occurs
If an error occurs, the LEDs repeatedly flash “LONG” then “SHORT.”
(For “LONG,” the LED lights for a long time. For “SHORT,” the LED
lights for a short time.)
STATUS LED
indication
No.
Board state
LONG
SHORT
4321
4321
1
JJjj
jjJJ
Failure caused by this
SRAM paruty alarm
board
2
JjJj
jjjj
General invalid
instruction
3
JjJj
jjjJ
Invalid slot instruction
4
JJjj
jjjJ
Failure caused by
NMI of another module
another board
NOTE
If an error, indicated by repeatedly flashing a LONG and
SHORT combination other than the above, occurs, contact
FANUC.
D ALARM LED indications if an error occurs
No.
LED indication
Board status
1
ALM
J
Parity error occurred in main memory.
D LED indications related to communication status
No.
LED indication
Fast Ethernet communication status
1
COM
J
Lights when data is sent.
3
LINK
J
Lights when a connection is made correctly with the hub.
4
COL
J
Lights if a data collision occurs.
5
BTX
J
Lights when a connection is made with 100BASE-TX.
NOTE
LINK: Communication is not performed while this LED is
not lit. A probable reason for this is that the Fast data
server is not properly connected to the hub, or that
the hub is off. This LED should be lit at all times while
the Fast Data Server is properly connected to the
hub.
COL: This LED lights frequently if there is excessive traffic
on the communication line or if there is excessive
peripheral electrical noise.
192
2. HARDWARE
B-64115EN/02
2.4.5
For the Series 0i-C, two types of basic unit are available.
The usable board differs depending on the basic unit.
PROFIBUS-DP Board
In this manual, boards are classified as “PROFIBUS-DP board A” and
“PROFIBUS-DP board B” for the sake of convenience.
Drawing number of the basic unit
PROFIBUS-DP board
A02B-0309-B50n (n=0,1,⋅⋅⋅,9)
PROFIBUS-DP board A
A02B-0309-B52n(n=0,1,⋅⋅⋅,9)
PROFIBUS-DP board B
PROFIBUS-DP board B is available in two types, one for a master and
one for a slave.
PROFIBUS-DP board A can be used with either a master or a slave.
PROFIBUS-DP board A
Name
Specification
PROFIBUS-DP board (master function)
A20B-8100-0430
Add-on board (slave function)
A20B-2100-0430
D Connector location
JNA
F-BUS backplane connector
Add-on board
JN2
JN1
Connector number
Application
JN1
Adapter unit interface for master station
JN2
Adapter unit interface for slave station
D Card location
No card is mounted on the PROFIBUS-DP board.
193
2. HARDWARE
B-64115EN/02
D LED indication
JNA
F-BUS backplane connector
ADD-ON board
LEDs for slave
function
LEDs for master
function
JN2
JN1
LEDB (red)
LEDB (red)
LED1 (green)
LED2 (green)
LED2 (green)
LED3 (green)
LED1 (green)
(1) LEDs for master function
LED No.
Meaning
(abbreviation)
LED1 (CPU)
Lights to indicate the CPU for the master function is running.
LED2 (TOKEN)
Lights when the communication LSI (ASPC2) has a token
(right to transmit).
LEDB (PALM)
Lights when a memory parity alarm occurs in the master
function circuit.
It is likely that the hardware is defective.
(2) LEDs for slave function (mounted on the add-on board)
LED No.
Meaning
(abbreviation)
LED1 (CPU)
Lights to indicate the CPU for the slave function is running.
LED2 (COMM)
Lights when PROFIBUS communication starts. It remains to
be on after the PROFIBUS communication is suspended,
however.
LED3 (RUN)
Lights to indicate that PROFIBUS communication is being
performed normally.
LEDB (PALM)
Lights when a memory parity alarm occurs in the slave function
circuit.
It is likely that the hardware is defective.
194
2. HARDWARE
B-64115EN/02
PROFIBUS-DP board B
(Master)
D Specifications
Item
Code
PROFIBUS master board
A20B-8100-0470
D Mounting positions of
connectors, LEDs, etc.
JNA
F-BUS backplane
connector
CN1: PROFIBUS interface
D LED display
Name
Color
DescriptionState
LED1
Green
Indicates whether the CPU of this board has been activated.
Lit if the CPU has been released from the reset state and
activated.
The LED does not go on when the power is turned on.
LED2
Green
Indicates whether normal communication is performed.
Lit if normal communication is performed.
Not lit if communication is not performed.
The LED does not go on when the power is turned on.
195
2. HARDWARE
B-64115EN/02
PROFIBUS-DP board B
(Slave)
D Specifications
Item
Code
PROFIBUS slave board
A20B-8100-0440
D Mounting positions of
connectors, LEDs, etc.
JNA
F-BUS backplane
connector
CN2: PROFIBUS interface
D LED display
Name
Color
Description
LED1
Green
Indicates whether the CPU of this board has been released from
the reset state and activated.
Lit if the CPU has been released from the reset state and acti-
vated.
The LED does not go on immediately after power-up.
LED2
Green
Indicates whether communication has started.
Lit if communication has started.
The LED is not lit when the power is turned on and in the follow-
ing cases:
1) When parameter configuration data has not been received
2) When illegal parameter configuration data has been received
LED3
Green
Indicates whether the current communication is normally per-
formed.
Lit if the current communication is normally performed.
Not lit if the current communication is not normally performed.
The LED does not go on when the power is turned on.
LEDB
Red
Indicates if a RAM parity error has occurred on this board.
Lit if a RAM parity error has occurred.
The LED does not go on when the power is turned on. Once lit,
the LED continues illuminating until the power is turned off.
196
2. HARDWARE
B-64115EN/02
D STATUS LED indications if an error occurs
If an error occurs, the STATUS LEDs repeatedly flash “LONG” then
“SHORT.” (For “LONG,” the LED lights for a long time. For
“SHORT,” the LED lights for a short time.)
STATUS LED
indication
No.
Board state
LONG
SHORT
4321
4321
1
JJjj
jjJJ
Failure caused by this
SRAM parity alarm
board.
2
JjJj
jjjj
General invalid instruction
3
JjJj
jjjJ
Invalid slot instruction
4
JJjj
jjjJ
Failure caused by another
NMI of another module
board.
NOTE
If an error, indicated by repeatedly flashing a LONG and
SHORT combination other than the above, occurs, contact
FANUC.
D ALARM LED indications if an error occurs
No.
LED indication
Board state
1
ALM
J
Parity error occurred in memory.
D LED indications related to communication status
No.
LED indication
Board state
1
COM
J
Lights when data is received or sent.
3
LIL
J
Lights when the board is successfully connected to the hub.
4
COL
J
Lights if a data collision occurs.
5
BTX
J
Lights when a connection is made with 100BASE-TX.
NOTE
LIL:
Communication is not performed while this LED
is not lit. A probable reason for this is that the
board is not properly connected to the hub, or
that the hub is off. This LED should be lit at all
times while the board is properly connected to
the hub.
COL:
This LED lights frequently if there is excessive
traffic on the communication line or if there is
excessive peripheral electrical noise.
197
2. HARDWARE
B-64115EN/02
D Setting pins
On the board, the setting pins (T4, TM5) are installed. Connect jumper
plugs to side A (factory-set state). Do not remove a jumper plug, and do
not change the setting of a jumper plug. Otherwise, the board does not
operate normally.
198
2. HARDWARE
B-64115EN/02
2.4.6
I/O Board for 0i
D Specifications
Name
Code
I/O unit for 0i
A02B-0309-C001
(A16B-2203-0881)
D Mounting positions of
connectors, LEDs, etc.
Power LED
Power connector
Machine interface
connector
Manual pulse
generator connector
I/O Link connector
Machine interface
connector
199
2. HARDWARE
B-64115EN/02
2.5
UNITS AND PRINTED
CIRCUIT BOARDS
2.5.1
For the Series 0i-C/0i Mate-C, two types of basic unit are available.
Basic Units
Model
Item
Drawing No.
Remarks
0i-C
Basic unit without slot
A02B-0309-B500
A02B-0309-B520
Basic unit with 2 slots
A02B-0309-B502
A02B-0309-B522
0i Mate-C
Basic unit without slot
A02B-0311-B500
A02B-0311-B520
A02B-0311-B510
A02B-0311-B530
Cover Case
Model
Item
Drawing No.
Remarks
A02B-0309-B50n
A02B-0309-B52n
A02B-0311-B50n
A02B-0311-B52n
A02B-0311-B51n
A02B-0311-B53n
(n=0,1,⋅⋅⋅,9)
(n=0,1,⋅⋅⋅,9)
Common
Cover case without slot
A02B-0236-D100#0C
A250-0905-X001
0i-C
Cover case with 2 slots
A02B-0236-D100#2C
A250-0905-X002
2.5.2
LCD/MDI Units
Model
Item
Drawing No.
Remarks
A02B-0309-B50n
A02B-0309-B52n
A02B-0311-B50n
A02B-0311-B52n
A02B-0311-B51n
A02B-0311-B53n
(n=0,1,⋅⋅⋅,9)
(n=0,1,⋅⋅⋅,9)
0i-C
10.4″ LCD unit
A02B-0309-D500
A02B-0309-D510
Common
7.2″ LCD/MDI unit
A02B-0309-D502#T
A02B-0309-D512#T
Horizontal type T series
A02B-0309-D502#M
A02B-0309-D512#M
Horizontal type M series
A02B-0309-D503#T
A02B-0309-D513#T
Vertical type T series
A02B-0309-D503#M
A02B-0309-D513#M
Vertical type M series
8.4″ LCD/MDI unit
A02B-0309-D504#T
A02B-0309-D514#T
Horizontal type T series
A02B-0309-D504#M
A02B-0309-D514#M
Horizontal type M series
A02B-0309-D505#T
A02B-0309-D515#T
Vertical type T series
A02B-0309-D505#M
A02B-0309-D515#M
Vertical type M series
7.2″ LCD/MDI unit with a touch
A02B-0309-D506#T
A02B-0309-D516#T
Horizontal type T series
panel
A02B-0309-D507#T
A02B-0309-D517#T
Vertical type T series
8.4″ LCD/MDI unit with a touch
A02B-0309-D508#T
A02B-0309-D518#T
Horizontal type T series
panel
A02B-0309-D509#T
A02B-0309-D519#T
Vertical type T series
0i-C
MDI unit (for 10.4I LCD unit)
A02B-0281-C125#TBE
Horizontal type T series
A02B-0281-C125#MBE
Horizontal type M series
A02B-0281-C126#TBE
Vertical type T series
A02B-0281-C126#MBE
Vertical type M series
200
2. HARDWARE
B-64115EN/02
2.5.3
Printed Circuit Boards
(If the drawing number of the basic unit is A02B-0309-B50n,
A02B-0311-B50n, or A02B-0311-B51n (where n is 0, 1, ..., 9))
Item
Drawing No.
ID
Remarks
0i-C main board
A20B-8101-0280
0x18
(PMC-SA1)
0i-C main board
A20B-8101-0281
1x18
(PMC-SB7)
0i Mate-C main board
A20B-8101-0285
0x19
Power supply unit
A20B-8101-0180
-
CPU card
A20B-3300-0291
CPU: 09
(486 with 16 MB of DRAM)
DRAM: 89
CPU card
A20B-3300-0290
CPU: 09
(486 with 32 MB of DRAM)
DRAM: 8A
CPU card
A20B-3300-0313
CPU: 11
(Pentium with 32 MB of DRAM)
DRAM: AA
2-axis control card
A20B-3300-0393
08
(C5410)
02
0x
4-axis control card
A20B-3300-0392
08
(C5410)
02
1x
Display control card B
A20B-3300-0281
0A
(for 8.4″ color graphics)
Display control card D
A20B-3300-0283
02
(for 7.2″ color graphics)
Display control card
A20B-3300-0280
0E
(for 10.4″ color graphics)
FROM/SRAM memory H
A20B-3900-0163
FROM: C2
(32M/1M)
SRAM: 03
Analog spindle module
A20B-3900-0170
-
Fast Ethernet board
A20B-8100-0770
x08E
(100BASE-TX connector)
Fast data server board
A20B-8100-0770
x08E
(for ATA flash memory card)
(100BASE-TX connector)
Add-on board for fast Ethernet board
A20B-2002-0960
-
PROFIBUS (master/slave) board
A20B-8100-0430
0xBB
Add-on board for PROFIBUS board
A20B-2100-0430
-
Back-panel with 2 slots
A20B-2003-0150
-
Inverter (for 8.4″ color LCD)
A20B-8001-0922
-
Inverter (for 7.2″ monochrome LCD)
A20B-8100-0710
-
Inverter (for 10.4″ color LCD)
A20B-8001-0920
-
201
2. HARDWARE
B-64115EN/02
(If the drawing number of the basic unit is A02B-0309-B52n,
A02B-0311-B52n, or A02B-0311-B53n (where n is 0, 1, ..., 9))
Item
Drawing No.
ID
Remarks
Series 0i-C main board (PMC-SB7 CPU: Pentium DRAM: 32MB)
A20B-8200-0381
MAIN: 1x1A
CPU: 11
DRAM: AA
Series 0i-C main board (PMC-SB7 CPU: 486 DRAM: 32MB)
A20B-8200-0391
MAIN: 1x1B
CPU: 09
DRAM: 8A
Series 0i-C main board (PMC-SA1 CPU: 486 DRAM: 32MB)
A20B-8200-0390
MAIN: 0x1B
CPU: 09
DRAM: 8A
Series 0i Mate-C main board (PMC-SA1 CPU: 486 DRAM: 16MB)
A20B-8200-0395
MAIN: 0x1C
CPU: 09
DRAM: 89
Axis/display card
A20B-8200-0360
SERVO:
4-axis control
08
02
1x
A20B-8200-0361
SERVO:
2-axis control
08
02
0x
Power supply card
A20B-8101-0430
-
A20B-8101-0440
-
FROM/SRAM module
A20B-3900-0163
FROM: C2
SRAM: 03
Inverter
A20B-8002-0631
DISPLAY: 02
For 7.2I monochrome
LCD
A20B-8002-0632
DISPLAY: 0E
For 10.4I color LCD
A20B-8002-0633
DISPLAY: 0A
For 8.4I color LCD
Touch panel interface board
A20B-8002-0312
-
Fast Ethernet board
A20B-8100-0670
x08E
Fast data server board
To be determined
PROFIBUS board (master)
A20B-8100-0470
xxFC
PROFIBUS board (slave)
A20B-8100-0440
xxE3
202
2. HARDWARE
B-64115EN/02
2.5.4
I/O
Item
Drawing No.
Remarks
I/O unit for the 0i
A02B-0309-C001
Distributed I/O operator’s panel I/O module A1
A20B-2002-0470
Distributed I/O operator’s panel I/O module B1
A20B-2002-0520
Distributed I/O operator’s panel I/O module B2
A20B-2002-0521
Distributed I/O connector panel basic I/O module
A03B-0815-C001
Distributed I/O connector panel expansion I/O module A
A03B-0815-C002
Distributed I/O connector panel expansion I/O module B
A03B-0815-C003
Distributed I/O connector panel expansion I/O module C
A03B-0815-C004
Distributed I/O connector panel expansion I/O module D
A03B-0815-C005
Machine operator’s panel main panel B (symbol keys)
A02B-0236-C231
Machine operator’s panel main panel B1 (alphabet keys)
A02B-0236-C241
Machine operator’s panel sub-panel A
A02B-0236-C232
Machine operator’s panel sub-panel B
A02B-0236-C233
Machine operator’s panel sub-panel B1
A02B-0236-C235
Machine operator’s panel sub-panel C
A02B-0236-C234
Machine operator’s panel sub-panel C1
A02B-0236-C236
Small-size machine operator’s panel
A02B-0299-C150#T
Operator’s panel connection unit (source type output A)
A16B-2202-0731
DI/DO: 64/32
Operator’s panel connection unit (source type output B)
A16B-2202-0730
DI/DO: 96/64
I/O link connection unit A
A20B-2000-0410
Electrical-optical
I/O link connection unit B
A20B-2000-0411
Electrical-electrical
I/O link connection unit C
A20B-2000-0412
Optical-optical
2.5.5
Other Units
Item
Drawing No.
Remarks
Separate detector I/F 4-axis basic unit
A02B-0236-C205
Optical I/O Link adaptor
A13B-0154-B001
Optical adaptor
A13B-0154-B003
For SPM connection
203
2. HARDWARE
B-64115EN/02
2.6
REPLACING THE
WARNING
MAIN BOARD
Only those personnel who have received approved safety
and maintenance training may perform this replacement
work.
When opening the cabinet and replacing the board, be
careful not to touch the high-voltage circuits (marked and
fitted with an insulating cover). Touching the uncovered
high-voltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
Before starting replacement work, back up the contents
(such as parameters and programs) of the SRAM memory
of the CNC. Otherwise, the contents of the SRAM memory
may be lost during replacement work.
If the drawing number of the basic unit is A02B-0309-B50n,
D Replacement procedure
A02B-0311-B50n, or A02B-0311-B51n (where n is 0, 1, ..., 9)
1) Unscrew the four screws fastening the case, and remove the case. The
fan and battery cable do not have to be removed.
204
2. HARDWARE
B-64115EN/02
2) Remove the cables from connectors CNM1A (PCMCIA interface
connector), CN8 (video signal interface connector) and CN2 (soft key
connector) on the main board. Then, unscrew the screws fastening the
main board. The connector CN3 (inverter connector) directly
connects the main board to the inverter PCB. Slide the main board
downward when removing the main board.
CN3
CN8
CNM1A
Main board
CN2
3) When mounting the main board, reverse steps 1) and 2).
205
2. HARDWARE
B-64115EN/02
If the drawing number of the basic unit is A02B-0309-B52n,
A02B-0311-B52n, or A02B-0311-B53n (where n is 0, 1, ..., 9)
1) Unscrew the two screws fastening the case. (If a cable is connected
to the option card, you must first remove the cable before starting the
replacement work.)
2) Extract the case while releasing both of the claws at the top of the case
that are latched to the base plate.
You can extract the case with the back panel, fan, and battery
mounted.
2) Extract the case while
releasing the latches.
2)
2)
1) Unscrew the screws.
206
2. HARDWARE
B-64115EN/02
3) Remove the cables from connectors CNM1A (PCMCIA interface
connector), CN8 (video signal interface connector), and CN2 (soft
key connector) on the main board.
Then, unscrew the screws fastening the main board. Connector
CA115A directly connects the main board to the inverter PCB. Slide
the main board downward when removing the main board.
3) Unscrew the screws (at 3 places).
4) Replace the main board.
5) Slowly insert the cover while arranging the screw holes and latches
in the correct positions. When the cover is installed, the power supply
PCB on the cover and the main board are connected via their
connectors. You should insert the cover using caution to prevent
excessive strain on it while checking the connection between the
connectors.
6) Ensure that the cover latches are engaged securely, and then tighten
the cover screws. Push the fan and battery lightly to ensure that their
connections are established securely. (If you have removed the cable
from the option card, reconnect the cable.)
207
2. HARDWARE
B-64115EN/02
2.7
MOUNTING AND
WARNING
DEMOUNTING CARD
Only those personnel who have received approved safety
PCBS
and maintenance training may perform this replacement
work.
When opening the cabinet and replacing a card PCB, be
careful not to touch the high-voltage circuits (marked and
fitted with an insulating cover). Touching the uncovered
high-voltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
1
Before starting replacement work, back up the contents
(such as parameters and programs) of the SRAM memory
of the CNC. Otherwise, the contents of the SRAM memory
may be lost during replacement work.
2
If the SRMA data check method (parity check or ECC check)
has been changed after the replacement, a parity or ECC
alarm may occur at power-on, possibly causing damage to
the SRAM data. Back up the SRAM data before starting
replacement, and restore the data after completing the
replacement.
208
2. HARDWARE
B-64115EN/02
2.7.1
1) Pull outward the claw of each of the four spacers used to secure the
card PCB, then release each latch. (See Fig. a.)
Demounting a Card
2) Extract the card PCB upward. (See Fig. b.)
PCB
Card PCB
Card PCB
Card PCB
Fig. a Spacer
Connector
Card PCB
Fig. b
Spacer
Connector
209
2. HARDWARE
B-64115EN/02
2.7.2
1) Check that the claw of each of the spacers is latched outward, then
insert the card PCB into the connector.
(See Fig. c.)
Mounting a Card PCB
2) Push the claw of each spacer downward to secure the card PCB. (See
Fig. d.)
Card PCB
Fig. c Spacer
Connector
Card PCB
Card PCB
Card PCB
Fig. d Spacer
Connector
210
2. HARDWARE
B-64115EN/02
2.8
MOUNTING AND
WARNING
DEMOUNTING DIMM
Only those personnel who have received approved safety
MODULES
and maintenance training may perform this replacement
work.
When opening the cabinet and replacing a module, be
careful not to touch the high-voltage circuits (marked and
fitted with an insulating cover). Touching the uncovered
high-voltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
Before starting replacement work, back up the contents
(such as parameters and programs) of the SRAM memory
of the CNC. Otherwise, the contents of the SRAM memory
may be lost during replacement work.
Before replacing an SRAM module, be sure to back up the
contents of the SRAM module.
211
2. HARDWARE
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2.8.1
1) Open the claw of the socket outward. (See Fig. a.)
Demounting a DIMM
2) Extract the module slantly upward. (See Fig. b.)
Module
1) Insert the module slantly into the module socket, with side B facing
2.8.2
upward. (See Fig. b.)
Mounting a DIMM
2) Push the module downward until it is locked. (See Fig. c.)
Module
At this time, push it down with pushing two points of (*) in the figure.
Fig. a
Fig. b
Fig. c
(*)
(*)
212
2. HARDWARE
B-64115EN/02
2.9
REPLACING FUSE
WARNING
ON CONTROL UNIT
Before replacing a blown fuse, locate and remove the cause
of the blown fuse.
For this reason, only those personnel who have received
approved safety and maintenance training may perform this
replacement work.
When opening the cabinet and replacing a fuse, be careful
not to touch the high-voltage circuits (marked
and fitted
with an insulating cover).
Touching the uncovered
high-voltage circuits presents an extremely dangerous
electric shock hazard.
D Fuse mounting location
If the drawing number of the basic unit is A02B-0309-B50n,
A02B-0311-B50n, or A02B-0311-B51n (where n is 0, 1, ..., 9)
Rear of unit
CP1
FUSE
Fuse
213
2. HARDWARE
B-64115EN/02
D Ordering codes of fuses
If the drawing number of the basic unit is A02B-0309-B50n,
A02B-0311-B50n, or A02B-0311-B51n (where n is 0, 1, ..., 9)
Ordering code
Rating
Parts specification
A02B-0236-K100
5A
A60L-0001-0290#LM50C
D Fuse mounting location
If the drawing number of the basic unit is A02B-0309-B52n,
A02B-0311-B52n, or A02B-0311-B53n (where n is 0, 1, ..., 9)
FUSE2 (black)
Reader/puncher interface
FUSE1 (transparent)
For 24 VDC protection
For 24 VDC input
D Ordering codes of fuses
If the drawing number of the basic unit is A02B-0309-B52n,
A02B-0311-B52n, or A02B-0311-B53n (where n is 0, 1, ..., 9)
Symbol
Application
Ordering code
Rating
Parts specification
FUSE1
For 24 VDC input
A02B-0236-K100
5A
A60L-0001-0290#LM50C
FUSE2
For 24 VDC output protection in
A02B-0815-K001
1A
A60L-0001-0290#LM10
the reader/puncher interface
214
2. HARDWARE
B-64115EN/02
Part programs, offset data, and system parameters are stored in CMOS
2.10
memory in the control unit. The power to the CMOS memory is backed
REPLACING
up by a lithium battery mounted on the front panel of the control unit. The
BATTERY
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message “BAT”
blinks on the display and the battery alarm signal is output to the PMC.
When this alarm is displayed, replace the battery as soon as possible. In
general, the battery can be replaced within two or three weeks, however,
this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) or 935 (SRAM ECC error) to
occur because the contents of memory are lost. Clear the entire memory
and reenter data after replacing the battery.
The following two kinds of batteries can be used.
D Lithium battery built into the CNC control unit.
D Two alkaline dry cells (size D) in the external battery case.
NOTE
A lithium battery is installed as standard at the factory.
215
2. HARDWARE
B-64115EN/02
D Replacement procedure
When a lithium battery is used
For internal battery
Prepare a new lithium battery
(ordering code: A02B-0200-K102
(lithium battery)
(FANUC specification: A98L-0031-0012)).
(If the drawing number of
1) Turn on the power to the CNC. After about 30 seconds, turn off the
the basic unit is
power.
A02B-0309-B50n,
2) Remove the old battery from the top of the CNC control unit.
A02B-0311-B50n, or
First, unplug the battery connector, then take the battery out of its
A02B-0311-B51n
case.
(where n is 0, 1, ..., 9))
The battery case of a control unit without option slots is located at the
top end of the unit as shown in the figure of the previous page. The
battery case of a control unit with optional slots is located in the
central area of the top of the unit (between fans).
3) Insert a new battery and reconnect the connector.
Battery case
Connector
Lithium battery
A02B-0200-K102
216
2. HARDWARE
B-64115EN/02
D Replacement procedure
Prepare a new battery unit (ordering code: A02B-0309-K102).
For internal battery
1) Turn on the power to the CNC. After about 30 seconds, turn off the
(lithium battery)
power.
(If the drawing number of
the basic unit is
2) Extract the old battery unit from the lower right of the rear of the CNC
A02B-0309-B52n,
unit.
(Hold the latch of the battery unit, and extract the unit upward
A02B-0311-B52n, or
while releasing the claw from the case.)
A02B-0311-B53n
(where n is 0, 1, ..., 9))
Extract the unit while holding
this portion.
3) Mount the new battery unit. (Push the battery unit in until the claw
is latched into the case.) Ensure that the latch is engaged securely.
Push the unit in until the claw is
latched into the case.
217
2. HARDWARE
B-64115EN/02
WARNING
Using other than the recommended battery may result in the
battery exploding. Replace the battery only with the
specified battery (A02B-0200-K102, A20B-0309-K102).
CAUTION
Steps 1) to 3) should be completed within 30 minutes. Do
not leave the control unit without a battery for any longer
than the specified period. Otherwise, the contents of
memory may be lost.
If steps 1) to 3) may not be completed within 30 minutes,
save all contents of the SRAM memory to the memory card
beforehand. Thus, if the contents of the SRAM memory are
lost, the contents can be restored easily.
For the method of operation, refer to 3.4 or C.2.
When discarding a battery, observe the applicable ordinances or other
rules of your local government. Also, cover the terminals of the battery
with vinyl tape or the like to prevent a short-circuit.
218
2. HARDWARE
B-64115EN/02
For separate battery unit
1) Prepare two alkaline dry cells (size D) commercially available.
2) Turn on the power to the control unit.
3) Remove the battery case cover.
4) Replace the cells, paying careful attention to their orientation.
5) Reinstall the cover onto the battery case.
CAUTION
When replacing the alkaline dry cells while the power is off,
use the same procedure as that for lithium battery
replacement described above.
Alkaline dry cell
2
Cover
Connection terminal on the rear
Mounting hole
4
Battery case
219

 

 

 

 

 

 

 

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