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FANUC Series 30i/300i/300is-MODEL A. Machining Center System. User's manual - page 4

TABLE OF CONTENTS

B-63944EN/03

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2.1.3

10.4" LCD CNC Display Panel..........................................................................1001

2.1.4

12.1" LCD CNC Display Panel..........................................................................1001

2.1.5

15" LCD CNC Display Panel.............................................................................1002

2.1.6

Standard MDI Unit (ONG Key) .........................................................................1003

2.1.7

Standard MDI Unit (QWERTY Key).................................................................1004

2.1.8

Small MDI Unit (ONG Key)..............................................................................1005

2.2 OPERATIONAL

DEVICES....................................................................... 1006

2.3

FUNCTION KEYS AND SOFT KEYS ...................................................... 1009

2.3.1

General Screen Operations .................................................................................1010

2.3.2 Function

Keys ....................................................................................................1012

2.3.3 Soft

Keys ............................................................................................................1013

2.3.4

Key Input and Input Buffer ................................................................................1023

2.3.5 Warning

Messages .............................................................................................1024

2.4 EXTERNAL

I/O

DEVICES ....................................................................... 1025

2.5 POWER

ON/OFF..................................................................................... 1027

2.5.1

Turning on the Power .........................................................................................1027

2.5.2 Power

Disconnection..........................................................................................1028

3 MANUAL

OPERATION.....................................................................1029

3.1

MANUAL REFERENCE POSITION RETURN......................................... 1030

3.2 JOG

FEED (JOG) .................................................................................... 1032

3.3 INCREMENTAL FEED ............................................................................ 1034
3.4 MANUAL

HANDLE FEED........................................................................ 1036

3.5 MANUAL

ABSOLUTE

ON AND OFF....................................................... 1040

3.6 MANUAL

LINEAR/CIRCULAR INTERPOLATION................................... 1046

3.7

RIGID TAPPING BY MANUAL HANDLE................................................. 1052

3.8 MANUAL

NUMERICAL COMMAND........................................................ 1055

3.9 THREE-DIMENSIONAL MANUAL FEED ................................................ 1064

3.9.1

Tool Axis Direction Handle Feed / Tool Axis Direction JOG Feed /
Tool Axis Direction Incremental Feed ...............................................................1065

3.9.2

Tool Axis Right-Angle Direction Handle Feed / Tool Axis Right-Angle
Direction JOG Feed / Tool Axis Right-Angle Direction Incremental Feed.......1067

3.9.3

Tool Tip Center Rotation Handle Feed / Tool Tip Center Rotation JOG Feed /
Tool Tip Center Rotation Incremental Feed.......................................................1071

3.9.4

Table Vertical Direction Handle Feed / Table Vertical Direction JOG Feed /
Table Vertical Direction Incremental Feed ........................................................1074

3.9.5

Table Horizontal Direction Handle Feed / Table Horizontal Direction JOG
Feed / Table Horizontal Direction Incremental Feed .........................................1076

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3.10

DISTANCE CODED LINEAR SCALE INTERFACE................................. 1080

3.10.1  Procedure for Reference Position Establishment ...............................................1080
3.10.2  Reference Position Return..................................................................................1082
3.10.3  Distance Coded Rotary Encoder ........................................................................1082
3.10.4  Axis Synchronization Control ............................................................................1083
3.10.5  Axis Control by PMC.........................................................................................1084
3.10.6  Angular Axis Control .........................................................................................1085
3.10.7 Note ....................................................................................................................1085

3.11

LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS
(SERIAL) ................................................................................................. 1087

3.12 MANUAL

HANDLE

RETRACE ................................................................ 1093

3.13

AUXILIARY FUNCTION OUTPUT BLOCK REVERSE MOVEMENT
FOR MANUAL HANDLE RETRACE........................................................ 1108

4 AUTOMATIC

OPERATION ...............................................................1110

4.1 MEMORY

OPERATION .......................................................................... 1111

4.2 MDI

OPERATION .................................................................................... 1114

4.3 DNC

OPERATION................................................................................... 1118

4.4 SCHEDULE

OPERATION ....................................................................... 1121

4.5 EXTERNAL

SUBPROGRAM CALL (M198)............................................. 1124

4.6 MANUAL

HANDLE

INTERRUPTION ...................................................... 1127

4.7 MIRROR

IMAGE...................................................................................... 1134

4.8 PROGRAM

RESTART ............................................................................ 1136

4.9 TOOL

RETRACT

AND RECOVER.......................................................... 1149

4.9.1 Retract ................................................................................................................1153
4.9.2 Withdrawal .........................................................................................................1154
4.9.3 Return .................................................................................................................1154
4.9.4 Repositioning .....................................................................................................1155
4.9.5

Tool Retract and Recover for Threading............................................................1156

4.9.6

Operation Procedure for a Canned Cycle for Drilling........................................1159

4.10 RETRACE................................................................................................ 1161
4.11

ACTIVE BLOCK CANCEL FUNCTION.................................................... 1172

5 TEST

OPERATION ...........................................................................1177

5.1

MACHINE LOCK AND AUXILIARY FUNCTION LOCK ........................... 1178

5.2 FEEDRATE

OVERRIDE.......................................................................... 1180

5.3 RAPID

TRAVERSE

OVERRIDE.............................................................. 1181

5.4 DWELL/AUXILIARY

FUNCTION TIME OVERRIDE ................................ 1182

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5.5 DRY

RUN ................................................................................................ 1184

5.6 SINGLE

BLOCK ...................................................................................... 1185

5.7

HIGH SPEED PROGRAM CHECK FUNCTION ...................................... 1187

6 SAFETY

FUNCTIONS.......................................................................1190

6.1 EMERGENCY STOP............................................................................... 1191
6.2 OVERTRAVEL......................................................................................... 1192
6.3 STORED

STROKE CHECK..................................................................... 1193

6.4

STROKE LIMIT CHECK BEFORE MOVE ............................................... 1198

6.5

WRONG OPERATION PREVENTION FUNCTIONS .............................. 1201

6.5.1

Functions that are Used When Data is Set .........................................................1202

6.5.1.1

Input data range check ............................................................................. 1203

6.5.1.2

Confirmation of incremental input........................................................... 1205

6.5.1.3

Prohibition of the absolute input by the soft key ..................................... 1206

6.5.1.4

Confirmation of the deletion of the program ........................................... 1207

6.5.1.5

Confirmation of the deletion of all data ................................................... 1208

6.5.1.6

Confirmation of a data update during the data setting process ................ 1209

6.5.2

Functions that are Used when the Program is Executed ....................................1210

6.5.2.1

Display of updated modal information..................................................... 1210

6.5.2.2

Start check signal ..................................................................................... 1211

6.5.2.3

Axis status display ................................................................................... 1212

6.5.2.4

Confirmation of the start from a middle block......................................... 1213

6.5.2.5

Data range check...................................................................................... 1214

6.5.2.6

Maximum incremental value check ......................................................... 1215

6.5.3 Setting

Screen.....................................................................................................1216

6.5.3.1 Operation

confirmation function setting screen ....................................... 1217

6.5.3.2 Tool

offset

range setting screen ............................................................... 1219

6.5.3.3

Workpiece origin offset range setting screen........................................... 1224

6.5.3.4

Y-axis tool offset range setting screen ..................................................... 1226

6.5.3.5

Workpiece shift range setting screen ....................................................... 1228

ALARM AND SELF-DIAGNOSIS FUNCTIONS................................1230

7.1 ALARM

DISPLAY .................................................................................... 1231

7.2 ALARM

HISTORY DISPLAY ................................................................... 1233

7.3

CHECKING BY DIAGNOSTIC DISPLAY................................................. 1234

7.4

RETURN FROM THE ALARM SCREEN ................................................. 1235

7.4.1

Return from the Alarm Screen ...........................................................................1235

7.4.2

Relationship with Other Functions.....................................................................1237

8 DATA

INPUT/OUTPUT .....................................................................1239

8.1

OVERWRITING FILES ON A MEMORY CARD ...................................... 1241

8.2 INPUT/OUTPUT

ON EACH SCREEN ..................................................... 1244

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8.2.1

Inputting and Outputting a Program...................................................................1246

8.2.1.1

Inputting a program.................................................................................. 1246

8.2.1.2

Outputting a program ............................................................................... 1248

8.2.2

Inputting and Outputting Parameters..................................................................1250

8.2.2.1 Inputting

parameters ................................................................................ 1250

8.2.2.2 Outputting

parameters.............................................................................. 1252

8.2.3

Inputting and Outputting Offset Data.................................................................1254

8.2.3.1

Inputting offset data ................................................................................. 1254

8.2.3.2

Outputting offset data............................................................................... 1256

8.2.4

Inputting and Outputting Pitch Error Compensation Data .................................1261

8.2.4.1

Inputting pitch error compensation data .................................................. 1261

8.2.4.2

Outputting pitch error compensation data................................................ 1263

8.2.4.3

Input/output format of pitch error compensation data ............................. 1264

8.2.5

Inputting and Outputting Three-dimensional Error Compensation Data ...........1265

8.2.5.1 Inputting

three-dimensional error compensation data.............................. 1265

8.2.5.2 Outputting

three-dimensional error compensation data ........................... 1267

8.2.5.3

Input/output format of three-dimensional error compensation data......... 1268

8.2.6

Inputting and Outputting Custom Macro Common Variables ...........................1270

8.2.6.1

Inputting custom macro common variables ............................................. 1270

8.2.6.2

Outputting custom macro common variables........................................... 1272

8.2.7

Inputting and Outputting Workpiece Coordinates System Data ........................1274

8.2.7.1

Inputting workpiece coordinate system data............................................ 1274

8.2.7.2

Outputting workpiece coordinate system data ......................................... 1276

8.2.8

Inputting and Outputting Operation History Data..............................................1277

8.2.8.1 Outputting

operation history data............................................................. 1277

8.2.9

Inputting and Outputting Tool Management Data .............................................1279

8.2.9.1 Inputting

tool

management data............................................................... 1279

8.2.9.2 Outputting

tool management data ............................................................ 1281

8.2.9.3

Inputting magazine data ........................................................................... 1282

8.2.9.4

Outputting magazine data ........................................................................ 1284

8.2.9.5

Inputting tool life status name data .......................................................... 1285

8.2.9.6

Outputting tool life status name data........................................................ 1287

8.2.9.7

Inputting name data of customize data..................................................... 1288

8.2.9.8

Outputting name data of customize data .................................................. 1290

8.2.9.9

Inputting customize data displayed as tool management data.................. 1291

8.2.9.10

Outputting customize data displayed as tool management data ............... 1293

8.2.9.11

Inputting spindle waiting position name data .......................................... 1294

8.2.9.12 Outputting

spindle

waiting position name data........................................ 1296

8.2.9.13

Inputting decimal point position data of customize data.......................... 1297

8.2.9.14

Outputting decimal point position data of customize data ....................... 1299

8.2.9.15

Inputting tool geometry data .................................................................... 1300

8.2.9.16 Outputting

tool geometry data ................................................................. 1302

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8.3 INPUT/OUTPUT

THE ALL IO SCREEN............................................ 1303

8.3.1

Inputting/Outputting a Program .........................................................................1304

8.3.2

Inputting and Outputting Parameters..................................................................1308

8.3.3

Inputting and Outputting Offset Data.................................................................1311

8.3.4

Inputting/Outputting Pitch Error Compensation Data........................................1313

8.3.5

Inputting/Outputting Custom Macro Common Variables ..................................1316

8.3.6

Inputting and Outputting Workpiece Coordinates System Data ........................1318

8.3.7

Inputting and Outputting Operation History Data..............................................1320

8.3.8

Inputting and Outputting Tool Management Data .............................................1321

8.3.9

File Format and Error Messages.........................................................................1329

8.4 EMBEDDED

ETHERNET OPERATIONS................................................ 1330

8.4.1

FTP File Transfer Function ................................................................................1330

8.5 SCREEN

HARD

COPY FUNCTION ........................................................ 1339

9 CREATING

PROGRAMS ..................................................................1341

9.1

CREATING PROGRAMS USING THE MDI PANEL................................ 1342

9.2 AUTOMATIC

INSERTION

OF SEQUENCE NUMBERS ......................... 1343

9.3

CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) ................ 1345

10 EDITING

PROGRAMS ......................................................................1348

10.1 EDIT

DISABLE

ATTRIBUTE.................................................................... 1349

10.2

INSERTING, ALTERING AND DELETING A WORD .............................. 1350

10.2.1 Word

Search .......................................................................................................1351

10.2.2  Heading a Program.............................................................................................1353
10.2.3  Inserting a Word.................................................................................................1354
10.2.4  Altering a Word..................................................................................................1355
10.2.5  Deleting a Word .................................................................................................1356

10.3 DELETING

BLOCKS ............................................................................... 1357

10.3.1 Deleting a Block.................................................................................................1357
10.3.2 Deleting Multiple Blocks ...................................................................................1358

10.4 PROGRAM

SEARCH .............................................................................. 1359

10.5 SEQUENCE

NUMBER SEARCH ............................................................ 1361

10.6 DELETING

PROGRAMS......................................................................... 1363

10.6.1 Deleting One Program........................................................................................1363
10.6.2 Deleting All Programs........................................................................................1363

10.7

EDITING OF CUSTOM MACROS ........................................................... 1364

10.8

CURSOR MOVEMENT LIMITATIONS ON PROGRAM EDITING........... 1365

10.9 PASSWORD

FUNCTION ........................................................................ 1367

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10.10 EDITING

PROGRAM CHARACTERS ..................................................... 1370

10.10.1 Available

Keys ...................................................................................................1374

10.10.2 Input Mode .........................................................................................................1374
10.10.3 Line Number Display .........................................................................................1375
10.10.4 Search .................................................................................................................1375
10.10.5 Replacement .......................................................................................................1376
10.10.6 Reversing Edit Operations (Undo Function)......................................................1377
10.10.7 Copy ...................................................................................................................1377
10.10.8 Cut ......................................................................................................................1377
10.10.9 Paste ...................................................................................................................1378
10.10.10 Saving.................................................................................................................1378
10.10.11 Creation ..............................................................................................................1378
10.10.12 Line Search.........................................................................................................1379

10.11 PROGRAM

COPY FUNCTION................................................................ 1380

10.11.1 Copying and Moving Files between Devices.....................................................1382

10.12 KEYS AND PROGRAM ENCRYPTION................................................... 1386
10.13 SIMULTANEOUS EDITING OF MULTIPATH PROGRAMS.................... 1391

11 PROGRAM

MANAGEMENT .............................................................1395

11.1 SELECTING

A DEVICE........................................................................... 1396

11.1.1 Selecting a Memory Card Program as a Device.................................................1397

11.2 CREATING

FOLDER ........................................................................... 1402

11.3 RENAMING

A FOLDER .......................................................................... 1403

11.4 CHANGING

FOLDER ATTRIBUTES....................................................... 1404

11.5 DELETING

A FOLDER............................................................................ 1405

11.6

SELECTING A DEFAULT FOLDER ........................................................ 1406

11.7 RENAMING

A FILE ................................................................................. 1407

11.8 DELETING

A FILE................................................................................... 1408

11.9 CHANGING

FILE

ATTRIBUTES.............................................................. 1409

11.10 SELECTING A MAIN PROGRAM............................................................ 1410
11.11 MAKING A PROGRAM COMPACT......................................................... 1411
11.12 PROGRAM

COPY FUNCTION................................................................ 1412

12 SETTING AND DISPLAYING DATA.................................................1414

12.1

SCREENS DISPLAYED BY FUNCTION KEY

................................. 1429

12.1.1  Position Display in the Workpiece Coordinate System .....................................1431
12.1.2  Position Display in the Relative Coordinate System..........................................1433
12.1.3  Overall Position Display ....................................................................................1436

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12.1.4  Workpiece Coordinate System Preset ................................................................1438
12.1.5  Actual Feedrate Display .....................................................................................1439
12.1.6  Display of Run Time and Parts Count................................................................1441
12.1.7  Setting the Floating Reference Position .............................................................1443
12.1.8  Operating Monitor Display ................................................................................1444
12.1.9  Display of Three-dimensional Manual Feed (Tool Tip Coordinates, Number

of Pulses, Machine Axis Move Amount) ...........................................................1447

12.1.10  Overall Position Display (15-inch Display Unit) ...............................................1451
12.1.11  Workpiece Coordinate System Preset (15-inch Display Unit)...........................1454
12.1.12  Actual Feedrate Display (15-inch Display Unit)................................................1455
12.1.13  Display of Run Time and Parts Count (15-inch Display Unit) ..........................1457
12.1.14  Setting the Floating Reference Position (15-inch Display Unit)........................1459
12.1.15  Operating Monitor Display (15-inch Display Unit) ...........................................1460
12.1.16  Display of Three-dimensional Manual Feed (Tool Tip Coordinates, Number

of Pulses, Machine Axis Move Amount) (15-inch Display Unit)......................1463

12.2

SCREENS DISPLAYED BY FUNCTION KEY

................................. 1466

12.2.1 Program Contents Display..................................................................................1467

12.2.1.1

Displaying the executed block ................................................................. 1468

12.2.2  Editing a Program...............................................................................................1470
12.2.3  Program Screen for MDI Operation ...................................................................1472
12.2.4  Program Folder Screen .......................................................................................1473

12.2.4.1

Split display on the program folder screen............................................... 1474

12.2.5 Next Block Display Screen ................................................................................1481
12.2.6 Program Check Screen .......................................................................................1482
12.2.7 Background

Editing............................................................................................1483

12.2.8 Stamping the Machining Time ...........................................................................1489
12.2.9 Screen for Assistance in Entering Tilted Working Plane Command .................1499

12.2.9.1

Command type selection screen............................................................... 1506

12.2.9.2

Tilted working plane data setting screen.................................................. 1507

12.2.9.3

Details of the tilted working plane data setting screen............................. 1512

12.2.9.4 Limitation................................................................................................. 1519

12.2.10 Program Contents Display (15-inch Display Unit) ............................................1521

12.2.10.1

Displaying the executed block ................................................................. 1521

12.2.11  Editing a Program (15-inch Display Unit) .........................................................1522
12.2.12  Program Screen for MDI Operation (15-inch Display Unit)..............................1524
12.2.13  Program Folder Screen (15-inch Display Unit)..................................................1525

12.2.13.1

Split display on the program folder screen............................................... 1526

12.2.14 Next Block Display Screen (15-inch Display Unit) ...........................................1532

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12.2.15  Program Check Screen (15-inch Display Unit)..................................................1533
12.2.16  Background Editing (15-inch Display Unit) ......................................................1534
12.2.17  Stamping the Machining Time (15-inch Display Unit)......................................1540
12.2.18  Screen for Assistance in Entering Tilted Working Plane Command

(15-inch Display Unit)........................................................................................1550

12.2.18.1

Command type selection screen............................................................... 1557

12.2.18.2

Tilted working plane data setting screen.................................................. 1558

12.2.18.3

Details of the tilted working plane data setting screen............................. 1563

12.2.18.4 Limitation................................................................................................. 1570

12.3

SCREENS DISPLAYED BY FUNCTION KEY

................................. 1571

12.3.1  Displaying and Entering Setting Data ................................................................1573
12.3.2  Sequence Number Comparison and Stop ...........................................................1576
12.3.3  Displaying and Setting Run Time, Parts Count, and Time ................................1578
12.3.4  Displaying and Setting the Workpiece Origin Offset Value ..............................1581
12.3.5  Direct Input of Workpiece Origin Offset Value Measured ................................1582
12.3.6  Displaying and Setting Custom Macro Common Variables...............................1584
12.3.7  Displaying and Setting Real Time Custom Macro Data ....................................1586
12.3.8  Displaying and Setting the Software Operator’s Panel ......................................1588
12.3.9  Setting and Displaying Tool Management Data ................................................1591

12.3.9.1

Displaying and setting magazine screen .................................................. 1591

12.3.9.2

Displaying and setting tool management screen ...................................... 1593

12.3.9.3

Each tool data screen................................................................................ 1599

12.3.9.4

Displaying the total life of tools of the same type.................................... 1602

12.3.9.5

Tool geometry data screen ....................................................................... 1607

12.3.10 Displaying and Switching the Display Language ..............................................1612
12.3.11 Protection of Data at Eight Levels......................................................................1614

12.3.11.1

Operation level setting ............................................................................. 1614

12.3.11.2 Password

modification............................................................................. 1616

12.3.11.3

Protection level setting............................................................................. 1618

12.3.11.4

Setting the change protection level and output protection level of
a program ................................................................................................. 1621

12.3.12 Precision Level Selection ...................................................................................1623
12.3.13 Displaying and Setting Tool Life Management Data.........................................1625

12.3.13.1

Tool life management (list screen)........................................................... 1627

12.3.13.2

Tool life management (group editing screen) .......................................... 1632

12.3.14  Displaying and Setting Workpiece Setting Error Compensation Data...............1640
12.3.15  Displaying and Setting Pattern Data Inputs........................................................1642
12.3.16  Displaying and Entering Setting Data (15-inch Display Unit)...........................1645
12.3.17  Sequence Number Comparison and Stop (15-inch Display Unit)......................1648

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