Seat Altea Freetrack. Service Manual - part 16

 

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Seat Altea Freetrack. Service Manual - part 16

 

 

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246
If and when
WARNING
Loosen the wheel bolts only about one turn before raising the vehicle with
the jack, loosening the wheel bolts more than one turn can result in an acci-
dent.
Note
Do not use the hexagonal socket in the screwdriver handle to loosen or
tighten the wheel bolts.
If the wheel bolt is very tight, you may be able to loosen it by pushing
down the end of the spanner carefully with your foot. Hold on to the vehicle
for support and take care not to slip.

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If and when
247
Raising the vehicle
- Locate the jacking point under the door sill closest to the wheel
being changed ⇒ fig. 178.
The vehicle must be raised with a jack to remove the wheel.
- Wind up the jack under the jacking point until the arm of the jack
is directly below the vertical rib under the door sill.
- Align the jack so that the arm of the jack fits around the rib under
the door sill and the movable base plate of the jack is flat on the
ground ⇒ fig. 179.
- Raise the vehicle until the defective wheel is just clear of the
ground.
Recesses at the front and rear of the door sills mark the jacking points
⇒ fig. 178. A position has been made for each wheel. Do not fit the jack
anywhere else.
Fig. 178 The jacking
points
An unstable surface under the jack may cause the vehicle to slip off the jack.
Therefore, the jack must be fitted on solid ground offering good support. Use
a large and stable base, if necessary. On a hard, slippery surface (such as
tiles) use a rubber mat or similar to prevent the jack from slipping.
WARNING
Take all precautions so that the base of the jack does not slip. Failure to
do so could result in an accident.
The vehicle can be damaged if the jack is not applied at the correct
jacking points. There is also a risk of injury since the jack can slip off
suddenly if it is not properly engaged.
Fig. 179 Fitting the jack
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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248
If and when
Jacking points for vehicles with sill panels*.
Removing and fitting the wheel
For removal and fitting the wheel, the following tasks must be
completed.
Fig. 180 Plastic sill panel
with a cover for the jack
Fig. 181 Changing the
anchor
wheel: hexagonal socket
in screwdriver handle to
turn the wheel bolts after
Vehicles equipped with plastic sill panels, with covers*
they have been loosened
- Remove the cover to access the points for the vehicle jackA
anchor ⇒ fig. 180.
Change the wheel as described below after loosening the wheel
bolts and raising the vehicle with the jack.
- Turn the cover in the direction indicated by the arrow, and extract
it from its slot ⇒ fig. 180.
Removing a wheel
- Once the cover is loosened, it hangs by a strap to prevent its
- Unscrew the bolts using the hexagonal tool in the handle of the
loss.
screwdriver (vehicle tool) and place them on a clean surface
⇒ fig. 181.
Fitting a wheel
- Screw in the wheel bolts and tighten them lightly using the
hexagonal socket in the screwdriver handle.

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If and when
249
The wheel bolts should be clean and turn easily. Before fitting the spare
- Insert the adapter onto the wheel bolt and push it on as far as it
wheel, inspect the condition of the wheel and hub mounting surfaces. These
will go ⇒ fig. 182.
surfaces must be clean before fitting the wheel.
- Fit the box spanner as far as it will go over the adapter.
The hexagonal socket in the screwdriver handle makes it easier to turn the
wheel bolts when they are loose. The reversible screwdriver blade should be
- Loosen or tighten the wheel bolt as appropriate.
removed when the tool is used for this purpose.
If tyres with a specific direction of rotation are fitted, note the direction of
Error code
rotation.
The code number of the anti-theft wheel bolt is stamped on the front of the
adaptor.
Note
The code number should be noted and kept in a safe place, as it is only by
Do not use the hexagonal socket in the screwdriver handle to loosen or
using the code number that a duplicate adaptor can be obtained from an
tighten the wheel bolts.
Authorised Service Centre.
Anti-theft wheel bolts
Tyres with directional tread pattern
A special adapter is required to turn the anti-theft wheel
Tyres with directional tread pattern must be fitted so that they
bolts.
rotate in the correct direction.
A directional tread pattern can be identified by arrows on the sidewall that
point in the direction of rotation. Always note the direction of rotation indi-
cated when fitting the wheel. This is important so that these tyres can give
maximum grip and avoid excessive noise, tread wear and aquaplaning.
If, in an emergency, you have to fit the spare wheel so it rotates in the wrong
direction, you must drive extremely carefully. The tyre will not give optimum
performance. This is particularly important when driving on wet roads.
To benefit from the advantages of tyres with this type of tread pattern, the
defective tyre should be replaced as soon as possible so that all tyres again
rotate in the correct direction.
Fig. 182 Anti-theft wheel
bolt
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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250
If and when
Tyre repair kit (Tyre-Mobility-System)*
Note
Seek professional assistance if the repair of a tyre puncture is not possible
General information and safety notes
with the sealing compound.
Your vehicle is equipped with a tyre repair kit: the Tyre Mobility System.
In the event of a tyre puncture, sealing compound and an air compressor are
Preparation work
located in the luggage compartment under the floor panel.
Certain steps must be taken before repairing a tyre.
The Tyre Mobility System will reliably seal punctures caused by the penetra-
tion of a foreign body of up to about 4 mm in diameter.
-
If you have a flat tyre or puncture, park the vehicle as far away
It is not necessary to remove the foreign body from the tyre.
from the flow of traffic as possible.
Instructions for the sealing compound are located on the sealing compound
-
Apply the handbrake firmly.
container.
Engage first gear, or put the selector lever to position P.
Notes for the proper use of the air compressor are included in an additional
instruction leaflet.
All passengers should leave the vehicle. They should wait in a
safe area (for instance behind the roadside crash barrier).
WARNING
Check whether a repair is possible using the Tyre Mobility System
Do not attempt to repair a puncture with the sealing compound if the
“General information and safety notes.”
tyre has been damaged by driving the car after the tyre has lost its air.
Always observe warnings and follow instructions concerning
-
Unscrew inflation cap from the affected wheel.
compressor and sealing compound carefully.
Take the tyre repair kit out of the luggage compartment.
Do not drive faster than 80 km/h, avoid heavy acceleration, hard
braking and fast cornering.
Tyres which have been repaired with sealing compound are only suit-
WARNING
able for temporary use over a short period. Therefore, please drive carefully
to the next available qualified workshop.
Put the hazard warning lights on and place the warning triangle in position.
This is for your own safety and also warns other road users.
For the sake of the environment
Caution
Used sealing compound containers should be disposed of at a proper facility.
Take special care if you have to repair a tyre on a gradient.

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If and when
251
Note
Note
Please observe legal requirements when doing so.
The compressor should never be allowed to run for longer than 6 minutes.
Tyre repair
The following sections describe the procedures for repairing
a tyre.
Using the sealing compound
- The instructions on the container give detailed information on
how to use the sealing compound.
Inflating the tyre.
- Remove the air compressor and hose from the container.
- Screw the retaining nut onto the valve.
- Plug the compressor cable into a 12 volt socket.
- Turn on compressor and monitor the pressure shown on the pres-
sure gauge.
Completing the repair
- Remove the compressor hose from the valve.
- Fit the valve cap.
- Unplug the compressor from the socket.
– Return all tools to their proper storing location.
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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252
If and when
Fuse cover underneath the steering wheel
Fuses
- Switch off the ignition and the component concerned.
Changing a fuse
- Identify the fuse for the failed component ⇒ page 254.
If a fuse has blown it must be replaced
- Take the plastic clip from inside the fuse cover, fit it onto the
blown fuse and pull the fuse out.
- Replace the blown fuse (which will have a melted metal strip)
with a new fuse of the same ampere rating.
Fuse cover in engine compartment
- Switch off the ignition and the component concerned.
- Prise off the fuse cover in the engine compartment by pressing
the tabs towards the centre of the cover ⇒ fig. 184.
- Identify the fuse for the failed component ⇒ page 254.
Fig. 183 Left side of dash
- Take the plastic clip from inside the fuse cover (at left-hand end
panel: Fuse box cover
of the dash panel), fit it onto the blown fuse and pull the fuse out.
- Replace the blown fuse (which will have a melted metal strip)
with a new fuse of the same ampere rating.
- Carefully fit the fuse cover back on to ensure no water can enter
the fuse box.
The individual electrical circuits are protected by fuses. The fuses are located
behind a cover at the left-hand end of the dash panel and on the left-hand
side of the engine compartment.
The electric windows are protected by circuit breakers. These reset automat-
ically after a few seconds when the overload (caused for example by frozen
Fig. 184 Fuse box cover
windows) has been corrected.
in engine compartment

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If and when
253
Colour coding of fuses
Colour
Amperes
light brown
5
red
10
Blue
15
yellow
20
natural (white)
25
green
30
orange
40
red
50
white
80
Blue
100
grey
150
violet
200
WARNING
Never “repair” damaged fuses and never replace them with fuses with a
higher rating. Failure to comply could result in fire. This could also cause
damage to other parts of the electrical system.
Note
If a newly replaced fuse blows again after a short time, the electrical
system must be checked by a qualified workshop as soon as possible.
If you replace a fuse with a stronger fuse, you could cause damage to
another location in the electrical system.
Always keep some spare fuses in the vehicle. These are available from
SEAT dealers.
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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254
If and when
Fuses on left side of dash panel
Fuses
Number
Consumer
Amperes
1
Vacant
2
Vacant
3
Vacant
4
Vacant
5
Vacant
6
Vacant
7
Vacant
8
Vacant
9
Airbag
5
10
RSE input (roof screen)
10
11
Vacant
11
Vacant
12
Left xenon headlight
10
13
Heating controls / ESP, ASR switch / Reverse / Preinstallation of telephone / Tomtom Navigator
5
ABS/ESP switchboard / Engine / Headlights / Trailer switchboard / Light switch / Instrument panel / 4x4
14
10
switchboarda)
15
Headlight regulation switchboard / Heated wipers / Instrument lights / Diagnosis Switchboard
10
16
Right xenon headlight
10
17
Engine management
10
18
Vacant
19
Vacant

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If and when
255
Number
Consumer
Amperes
20
Park Pilot (Parking assistant) / Gear lever/ ESP switchboard
10
21
Cable control unit
7,5
22
Volumetric alarm sensor/ Alarm horn
5
23
Diagnosis / Rain sensor / Light switch
10
24
Vacant
25
Switchboard coupling automatic gearbox
20
26
Vacuum pump
20
27
RSE input (roof screen)
10
28
Rear wiper motor / Switchboard wiring
20
29
Vacant
30
Cigarette lighter / socket
20
31
Vacant
32
Vacant
33
Heater
40
34
Vacant
35
Vacant
36
Engine management
10
37
Engine management
10
38
Engine management
10
39
Trailer control unit (coupling)
15
40
Trailer control unit (indicators, brakes and left side)
20
41
Trailer control unit (fog light, reversing light and right side)
20
42
Vacant
43
Trailer pre-installation
40
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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256
If and when
Number
Consumer
Amperes
44
Rear window heater
25
45
Electric windows (front)
30
46
Rear electric windows
30
47
Engine (Fuel control unit, petrol relay)
15
48
Convenience controls
20
49
Heating controls
40
50
Heated seats
30
51
Sunroof
20
52
Headlight washer system
20
53
Vacant
54
Taxi (taximeter power supply)
5
55
Vacant
56
Taxi (taximeter power supply)
15
57
Vacant
58
Central locking control unit
30
a) For four-wheel drive vehicles.
Some of the electrical items listed in the table are only fitted on certain
models or are optional extras.
Please note that the above list, while correct at the time of printing, is subject
to alterations. If discrepancies should occur, please refer to the sticker on the
inside of the fuse cover for the correct information for your model.

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If and when
257
Fuses layout, engine compartment, left part
Fuses
Number
Consumer
Amperes
1
Windscreen wipers
30
2
Steering column
5
3
Cable control unit
5
4
ABS
30
5
AQ gearbox
15
6
instrument panel
5
7
Vacant
8
Radio
15
9
Telephone/TomTom Navigator
5
Engine management
5
10
Engine management
10
11
Vacant
12
Electronic control unit
5
Petrol injection module supply
25
13
Diesel injection module supply
30
14
Coil
20
Engine management
5
15
Pump relay
10
16
ABS pump
30
17
Horn
15
18
Vacant
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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258
If and when
Number
Consumer
Amperes
19
Clean
30
20
Vacant
21
Lambda probe
15
22
Brake pedal, speed sensor
5
Engine management
5
23
Engine management
10
Engine management
15
24
ARF, gearbox valve
10
25
Right lighting
40
26
Left lighting
40
Engine management
40
27
Engine management
50
28
Ignition key
40
Electric windows (front and back)
50
29
Electric windows (front)
30
30
Ignition key
40

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If and when
259
Position in engine compartment: Side box
Fuses
Number
Consumer
Amperes
Alternator < 140 W
150
B1
Alternator > 140 W
200
C1
Power steering servo
80
D1
Multi-terminal voltage supply “30”. Internal fuse box
100
E1
Ventilator > 500 W / Ventilator < 500 W
80/50
F1
PTCs (Supplementary electrical heating using air)
80
G1
PTC (Supplementary electrical heating using air)
40
H1
Central locking control unit
Some of the electrical items listed in the table are only fitted on certain
A bulb should only be replaced by one of the same type. The type is inscribed
models or are optional extras.
on the bulb, either on the glass part or on the base.
Please note that the above list, while correct at the time of printing, is subject
It is highly recommended to keep a box of spare bulbs in the vehicle. At the
to alterations.
very least, the bulbs that most affect road safety should have spares in the
vehicle.
Main headlights
Dipped beam - H7
Bulb change
Main beam - H1
Position - W5W
General notes
Turn signals - PY21W
Before changing any bulb, first turn off the equipment concerned.
Do not touch the bulb glass. Fingerprints vaporise in the heat, causing a
reduction in the bulb life and condensation on the mirror surface, thus
reducing efficiency.
Safety First
Operating instructions
Tips and Maintenance
Technical Data

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260
If and when
Xenon headlights23)/self-directing
Note
Dipped and full beam - D1S24)
Due to the difficulty in accessing the lamps, any replacement work should
Flashes and extra full beam - H1
be done by a SEAT dealer. However, the following is a description of how to
Position W5W
change the bulbs except for the fog lights and interior bulbs.
Turn signals PY21W
Fog lights
Fog lights - H3
Main headlight lamps
Fixed rear light
Stop/Position - P21W25)
Turn signals - P21W
Rear tailgate light unit
Fog light (driver's side) - P21W
Reverse (passenger's side) - P21W
Position - W5W
Side indicator
Side indicator - W5W
Registration plate light
Fig. 185
Main headlight
Registration plate light - C5W
lamps
A
Turn signals
B
Dipped headlights
C
Main beam headlights
23) On this type of headlight, the bulb changes must be made by the SEAT dealer, given
D
Side lights
that complex elements must be removed from the vehicle and a reset must be made
on the automatic control system incorporated.
24) The Xenon bulbs discharge 2.5 times the light flux and have an average lifespan of 5
times more than that of halogen bulbs, this means that, except due to unusual circum-
stances, there is no need to change the bulbs for the whole life of the vehicle.
25) Electronically controlled single filament bulb for Stop/side bulbs. If the bulb blows it
will not work in either position or Stop.

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If and when
261
Turn signal lamps
Dipped beam lights
Fig. 186 Turn signal
Fig. 187 Dipped head-
lamps
lights
- Raise the bonnet.
- Rotate the lamp holder ⇒ fig. 186
to the left and pull.
A
– Remove the bulb by pressing on the lamp holder and rotating at
the same time to the left.
– Installation is done in the reverse order.
Fig. 188 Dipped head-
lights
- Raise the bonnet.
Safety First
Operating instructions
Tips and Maintenance
Technical Data

 

 

 

 

 

 

 

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