Iran Khodro Bardo. Service Manual - part 1

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Vehicle components

1- Indicator stalk, horn & changing 

headlamp high/low beam

2- Ventilator 

3- Instrument panel

4- Ignition switch 

5- Flasher knob

6- Fuel type conversion switch* 

7- Heating knob 

8- Gear lever 

9- Ashtray 

10- Heater outlet

11- Glove box

12- Ac outlet

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4

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Vehicle components

1- Cigarette ashtray 

2- Radio housing 

3- Air temperature adjustment lever 

4-  Air flow adjustment lever 

5- Key of fuel type selection

6- Electronic control unit (ECU) box

7- Electronic control unit (ECU) 

8- Double relay

Warning

Ashtrays are dangerous and susceptible 

for firing .Hence avoid of pouring Chad  

or other incendiary materials in it.

1 2

5

3 4

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Keys

 

Buyer receives two sets of key.

Doors

Doors can be closed or opened in two ways: 

A) From outside of the car and with the 

key (1): Turn the key 1/4 in a clockwise 

direction (on driver and passenger sides) 

B) From inside of the car and with the 

bonnet release handle (2): To lock, push 

the bonnet release handle toward the rear 

of the car. 

Seat

 

Driver’s seat is equipped with the control 

lever for adjusting the seat regarding 

driver’s height. To adjust the seat (1), pull 

the leaver towards door (driver’s side) 

while seating on the seat. Move the seat 

to the favored position, and then release 

the lever.

Rail seat

This lever is located only on the driver’s 

seat. The point is that both backrest 

seats (driver and passenger) can not be 

adjusted.In the case of passenger seat. To 

remove the spare tire, the backrest seat 

should be fold down.

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Warning

**This mode should only be used in 

case of emergency such as gasoline 

shortage in normal conditions .Due 

to the possible damage to the gas 

fuelled-components this method is not 

recommended.

* If equipped

CNG parts*

Two main sets have been added to make 

your vehicle to run on gas fuel:

A-Kit

B-Cylinder and its accessories

The Kit is a package of various electrical 

and mechanical parts installed in the engine 

compartment. Cylinder and accessories 

are installed in the loading part of the van.

Starting on CNG mode *

Changing the type of fuel is done by the 

fuel conversion key located on the front 

console .The vehicle will be operated on 

CNG fuel at the following situations. 

A) Before driving (at first the vehicle starts 

on the gasoline then it switches  on gas).

B) While driving

C) Starting the vehicle on gas mode (2).**

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CNG parts in boot 

1- Gas Reservoir:

The compressed natural gas is stored 

under maximum 200 bar pressurized 

2- CNG Tank (Cylinder) Valve:

This device opens or closes the gas valve 

and includes the equipment for safety of 

the system as follows: 

2-1) Pressure Reducer Valve (PRV): A 

valve designed to open and relieve the 

pressure when the pressure exceeds a 

predetermined level. 

2-2) Thermal Safety Valves:

If the temperature exceeds the set point, it 

relieves the gas tank. 

2-3) Flow Limiter Valve: If the high 

pressure pipe(HP pipe)is being cut off, it 

will limit the gas outlet from the gas tank. 

3- Transmission Pipe and Gas Conditioning 

System:

In the case of any leakage in clamps, gas 

conditioning system will lead the gas out 

of the cabin. 

4- Filler: Once the filling nozzle is properly 

clamped to the filler neck, the gas starts to 

flow into the vehicle’s tank.

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CNG parts placed in the engine 

compartment*

1- Regulator

2- The hose transferring gas from the regulator  

to gas adjusting valve

3- Gas flow adjuster

4- The hose transferring gas from adjusting 

valve to mixer

5- Mixer

6- Engine harness (Wires set)

7- Electrical control unit (ECU)

8- Advancer

9- Emulator

10- Gas pressure gauge

11- Manual valve or service valve

12- Warm water shunt hoses to regulator

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Warning

To prevent any accident while driving, 

make sure the bonnet is securely 

latched after closing.

Bonnet

How to open the bonnet

To loose the bonnet latch, pull the bonnet 

lever (1), under the instrument panel cluster, 

on the driver’s side towards you.

To open the bonnet completely, pull the 

latch lever towards the left, and then open 

the bonnet (2).

Use the bonnet stay to hold the bonnet 

open (3).

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Caution

-Never start moving while engine is cold.

-Never  start  engine  in  a    confined 

area

-Do not alter  steering wheel lock 

system

- Never turn off the engine while going 

down the hill (the brake booster will 

be damaged). Never remove the 

switch while driving (the steering 

wheel is locked).

Warning

Never adjust the steering wheel while 

you’re driving. 

It will be very dangerous

Notice

To start the vehicle, put it on gasoline 

position.

Ignition key

There are 4 positions 

O. The steering wheel lock and ignition off. 

I. Supply to electrical accessories and 

steering wheel unlock. 

II. The electrical devices on, Engine on 

and diagnostic lamplight up. 

III. Running. Ignition on. 

Unlocking the steering wheel 

Put the key at I position. Move the steering 

wheel gently while turning the key.

Starting 

By turning the key to III position, release 

the key till located in the II position.

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Gearbox

Gear lever 

It is installed at the protuberances of the 

auto  floor.  The  positions  are  marked  on 

the knob. 

Synchronization tool

 

This tool is installed for all four front gears 

and gear replacements can be made 

easily and without noise providing that do 

not put the clutch pedal all the way.

Wind screen washer

Pull the stalk towards steering wheel and  

keep it for a while to spray the liquid in the 

water reservoir.

Wind screen wiper

Wiper can start moving with different

 speeds; by turning of stalk in a multiple steps . 

(c) Windscreen Washer Fluid Reservoir:

Regularly check windscreen washer fluid 

reservoir (inside engine). Always use liquid 

glass cleaner specified for windscreen in 

the reservoir. Always anti freeze liquid in 

winter.

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Left lever position (1) 

(a)Maximum Heating 

(b)Minimum Cooling 

By moving the shift lever between (a) and 

(b) positions, you can reach to the desired 

heating/cooling. 

Right lever position (1) 

(c) Turning the Ventilation Off 

(d) Moving Airflow Upward 

(e) Moving Airflow Downward 

Air intake adjustment (2) 

Lever (a): Adjusting Air Supplying

Lever(b): Controlling and Adjusting the Airflow

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Warning lamps

1- Horn: Press the end of the stalk. 

2- High beam indicator lamp/light: Pull 

the stalk towards the steering wheel. 

3- Indicator lights: 

- Right: Pull the stalk upwards. 

- Left: Pull the stalk downwards. 

- Overtaking or changing lane: Move the 

stalk to the desired direction. 

- changing lane compeletely: To turn right, 

move the lever all way up.

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Child safety

Iran Khodro has observed all safety issues 

when manufacturing the vehicle. However, 

you should be very cautious when traveling 

with children. To avoid any possible incident, 

keep following points in your mind:

1- Take care of the child hands when 

closing vehicle doors

2- Never leave children in a vehicle parked 

in the sun, with the windows closed.

3- Never leave children under the age of 

10 alone in the vehicle.

4- Never let children sit between two seats.

5- Before opening the doors, make sure it 

is safe to open the door.

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BEFORE DRIVING

2

* If equipped

DOORS........................................................................…20-21

SEATS……………….............................................................22

SAFETY  BELTS………..............................................………23

SAFETY CARES……................………………………………24

HEATING…………………………….......................................25

BI-FUEL VEHICLES FEATURES*……....................……26-30

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2

DOORS

Caution

To lock the doors while the bonnet release 

lever is pushed toward the rear of the 

car, never push the handle; otherwise, it 

damages the lock and the lever.

Keys

Two sets of keys are given to customer. 

Doors: Doors can be closed or opened in 

two ways: 

A) From outside of the car and with the 

key (1): Turn the key 1/4 in a clockwise 

direction (on driver and passenger sides) 

B) From inside of the car and with the 

bonnet release handle (2): To lock, push 

the bonnet release handle toward the rear 

of the car. In order to open it, push the 

lever toward the front of the car.

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2

DOORS

Caution

To prevent any accident while driving, 

make sure the bonnet is securely latched 

after closing.

Bonnet

How to open the bonnet: 

To loose the bonnet latch, pull the bonnet 

lever (1), under the instrument panel 

cluster, on the driver’s side towards you.

To open the bonnet completely, pull the 

latch lever towards the left, and then open 

the bonnet (2).

Use the bonnet stay to hold the bonnet 

open (3)

Locking of bonnet

Press on the bonnet to be locked.