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7-10 3. Inspect the bearing halves, bearing caps, and bearing housings for cracks or wear. INSTALLING 1. Carefully install the steering post into the chas- sis; then with the number of washers installed on the stud of the post as noted during removing, secure the steering post to the chassis with the lock nut (threads coated with green Loctite #609). Tighten to specifications. ZJ157A 2. Install the steering tie rod to the steering post and secure with the lock nut. Tighten to specifi- cations. 3. Secure the bearing bracket/steering post assem- bly to the upper support plate with the bracket plates and cap screws (coated with blue Loctite #243). Tighten the cap screws to 1.1 kg-m (8 ft- lb). FS182A NOTE: When installing the bracket plates, the FS200A 4. Place the rubber exhaust bumper into position on the air silencer. FS203A 5. Place gaskets on the resonator and exhaust man- ifold; then install the expansion chamber. Secure the chamber to manifold and upper frame with the springs. 6. On the standard model, place the handlebar/riser assembly onto the steering post; then secure to the steering post with the lower adjuster cap and four Allen-head cap screws. Tighten cap screws to specifications. NOTE: Steps 7-11 are for the LXR/Sno Pro 7. Install the handlebar riser block assembly to the steering post; then secure the assembly with the retainer and set screw. ZJ154A |