Snowmobile Arctic Cat (2007 year). Manual - part 93

 

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Snowmobile Arctic Cat (2007 year). Manual - part 93

 

 

8-75

8

„ NOTE: The master cylinder is a non-serviceable
component. If any wear or damage is detected, the
master cylinder must be replaced.

3. Inspect the brake fluid hose for cracks, deterio-

ration, and the condition of the fittings (threaded

and compression).

INSTALLING

0741-152

1. Position the brake assembly on the handlebar.

Secure with two torx-head screws (F) and

clamp; tighten securely.

2. Install the brake fluid hose (B) to the master cyl-

inder with the banjo-fitting bolt (A) and two

new crush washers. Tighten securely.

3. Install the brakelight switch (E) to the master

cylinder.

4. Install the brake lever; then secure with pin (D)

and snap ring (C).

5. Place the reservoir cover onto the master cylin-

der reservoir; then secure with the two torx-head

screws (G).

6. Bleed the brake system (see appropriate Brake

System in this section).

! CAUTION

Always use new crush washers when installing the
brake fluid hose.

8-76

CHAIN CASE PERFORMANCE CALIBRATIONS

(9-Tooth Drive Sprockets)

* Use as a guide only.

RPM x Ratio x 0.0213 x 1.12 = MPH

(10-Tooth Drive Sprockets)

* Use as a guide only.

RPM x Ratio x 0.02368 x 1.12 = MPH

CHAIN CASE PERFORMANCE 

SPECIFICATIONS*

RPM (Engine)

Sprockets

Ratio

Chain Pitch

6000

7000

8000

9000

10,000

24/35

0.686

70

98.2

114.6

130.9

147.3

163.7

22/33

0.667

68

95.5

111.4

127.3

143.2

159.1

21/33

0.636

68

91.0

106.2

121.4

136.6

151.7

24/39

0.615

72

88.0

102.7

117.4

132.0

146.7

22/37

0.595

70

85.2

99.4

113.6

127.7

141.9

20/35

0.571

68

81.7

95.4

109.0

122.6

136.2

21/37

0.568

70

81.3

94.9

108.4

122.0

135.5

19/35

0.543

68

77.7

90.7

103.6

116.6

129.5

20/39

0.513

70

73.4

85.7

97.9

110.1

122.4

21/41

0.512

72

73.3

85.5

97.7

109.9

122.1

20/41

0.488

72

69.9

81.5

93.1

104.8

116.4

18/37

0.486

68

69.6

81.2

92.8

104.3

115.9

16/33

0.484

66

69.3

80.8

92.4

103.9

115.5

19/41

0.463

72

66.3

77.3

88.4

99.4

110.5

18/39

0.461

70

66.0

77.0

88.0

99.0

110.0

17/37

0.459

68

65.7

76.6

87.6

98.5

109.5

19/59

0.487

74

69.7

81.3

92.9

104.6

116.2

19/40

0.475

70

68.0

79.3

90.7

102.0

113.3

22/40

0.550

72

78.7

91.8

105.0

118.1

131.2

22/41

0.536

74

76.7

89.5

102.3

115.1

127.9

23/40

0.575

72

82.3

96.0

109.7

123.5

137.2

23/44

0.522

74

74.7

87.2

99.6

112.1

124.5

26/41

0.634

74

90.7

105.9

121.0

136.1

151.2

CHAIN CASE PERFORMANCE 

SPECIFICATIONS*

RPM (Engine)

Sprockets

Ratio

Chain Pitch

7400

7800

8000

8200

8400

8700

18/44

0.409

72

80.3

84.6

86.8

89.0

91.1

94.4

19/44

0.432

74

84.7

89.3

91.6

93.9

96.2

99.6

19/43

0.442

72

86.7

91.4

93.8

96.1

98.4

102.0

20/44

0.455

74

89.2

94.0

96.4

98.9

101.3

104.9

19/41

0.463

72

90.9

95.9

98.3

100.8

103.2

106.9

20/40

0.500

72

98.1

103.4

106.1

108.7

111.4

115.4

22/42

0.524

74

102.8

108.4

111.1

113.9

116.7

120.9

22/41

0.537

74

105.3

111.0

113.8

116.7

119.5

123.8

21/39

0.538

72

105.7

111.4

114.2

117.1

120.0

124.2

23/40

0.575

72

112.8

118.9

122.1

125.0

128.1

132.7

24/40

0.600

74

117.8

124.1

127.3

130.5

133.7

138.4

19/40

0.475

70

93.2

98.3

100.8

103.3

105.8

109.6

8-77

8

Gear Case Performance 

Calibrations

(ACT Drive - Jaguar Z1)

Drive Sprocket

Gear Ratio

Engine RPM

6200

6400

6600

6800

7000

7200

7400

7600

Snowmobile Speed (mph)

66 54

109

113

116

120

123

127

130

134

9 Tooth
(2.52 in. pitch)

63 57

99

102

105

108

111

115

118

121

60 60

89

92

95

98

101

104

107

109

57 63

81

83

86

89

91

94

96

99

66 54

121

125

129

133

137

141

145

149

10 Tooth
(2.52 in. pitch)

63 57

110

113

117

120

124

127

131

134

60 60

99

102

106

109

112

115

118

122

57 63

90

93

96

98

101

104

107

110

66 54

116

119

123

127

130

134

138

142

8 Tooth
(3.0 in. pitch)

63 57

104

108

111

115

118

121

125

128

60 60

95

98

101

104

107

110

113

116

57 63

86

88

91

94

97

99

102

105

Drive Sprocket

Gear Ratio

Engine RPM

7800

8000

8200

8400

8600

8800

9000

Snowmobile Speed (mph)

66

54

137

141

144

148

151

155

158

9 Tooth

(2.52 in. pitch)

63

57

124

127

131

134

137

140

143

60

60

112

115

118

121

124

127

130

57 63

102

104

107

109

112

115

117

66

54

153

156

160

164

168

172

176

10 Tooth

(2.52 in. pitch)

63

57

138

142

145

149

152

156

159

60

60

125

128

131

134

138

141

144

57

63

113

116

119

122

125

127

130

66

54

145

149

153

156

160

164

168

8 Tooth

(3.0 in. pitch)

63

57

131

135

138

142

145

148

152

60

60

119

122

125

128

131

134

137

57

63

108

110

113

116

119

121

124

8-78

DRIVE SYSTEM 

COMPONENTS

Below is a list of Arctic Drive Clutch and Driven Pulley components that are available through the Arctic Cat

Service Parts Department. This information will be useful when doing any fine-tuning on the drive system.

Now there is virtually a cam arm weight for all needs.

* Titanium
** ACT Driven @1 5/8 in.
*** ACT Driven @ 1 5/8 in. (Titanium)
****ACT Driven @ 1 1/3 in. (Titanium)

* Titanium

„ NOTE: The Arctic Cat drive clutch spring has a
smaller O.D. than the Comet and cannot be inter-
changed.

* Base is 0.100 thicker than that of p/n 0648-016.
**ACT Driven (10.0 in.)
***ACT Driven (10.4 in.) 

SPRINGS - ARCTIC DRIVEN

p/n

Color

Rate @ 1 7/16 in.

0748-025

Green

157 lb

0648-732**

Green

280 lb

0648-693**

White

260 lb

0648-718**

White

260 lb

0648-674*

Red/White

105 lb

0148-227

Yellow

92 lb

0648-012

Blue

79 lb

0648-010

White

58 lb

0148-176

Black

42 lb

0648-702

Red/Black

42 lb

0648-114

Red/White

116

0646-379****

Yellow/White

285

0648-774**

Orange

280

0648-776***

Orange

280

ARCTIC CAT DRIVE CLUTCH SPRING CHART

p/n

Rate @ 

2 9/16 in.

Rate @ 

1 5/16 in.

Color

LIGHT

0646-148

53 lb

224 lb

Red/Blue

0646-150

72 lb

188 lb

Silver

0646-149

74 lb

228 lb

Red

0646-376

75 lb

275 lb

Gold

0646-147

114 lb

267 lb

Yellow/Green

0646-373*

114 lb

267 lb

Yellow/Green

0646-155

121 lb

240 lb

Purple

0646-229

122 lb

285 lb

Yellow/White

0646-248

143 lb

290 lb

Orange/White

0646-684

158 lb

290 lb

Black

DRIVEN CAMS (Torque Brackets)

p/n

Degree

p/n

Degree

0148-180

45

0648-694**

50/36

0148-222

51

0648-696

66/50/0.27 66/52/0.27

0648-001

52/44

0648-719

68/42/0.34 68/44/0.32

0648-002

53

0648-727**

50/38

0648-005

55

0648-729**

48/42

0648-006

57

0648-730**

44/40

0648-011

48/44

0648-731**

46/40

0648-014

49

0648-733**

46/38

0648-016

57/50

0648-764**

44/40

0648-026

42

0648-765**

36

0648-025

47

0748-622***

36

0648-024

55/53

0748-628***

50/36

0648-107*

57/50

0748-636***

44/40

0648-125

51/49

0748-637***

48/42

0648-126

53/51

0748-648***

50/38

0648-448**

36

0748-653***

42/36

0648-655

70/35

0748-664***

46/40

0648-656

62/54

0748-662***

36

0648-679

50/36

0748-679***

42/36

0648-681

62/50

0748-687***

48/40

0648-682

58/52

0748-689***

38

0648-683

58/50

0748-696***

50/36

 

 

 

 

 

 

 

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