Snowmobile Arctic Cat (2007 year). Manual - part 68

7-46

INSTALLING (Jaguar Z1)

1. Place the console into position on the headlight

support bracket; then connect the console har-

ness connector.

2. Secure the console to the chassis with the two

torx-head screws.

Belly Pan 

(120 cc)

REMOVING

1. Remove the hood.

2. Remove the two cap screws securing the belly

pan to the front end; then account for washers

and lock washers.

A039A

3. Remove the two Phillips-head screws securing

the belly pan to the footrest supports.

A040

4. Using a piece of cardboard to protect the finish,

tip the snowmobile on the right side and using a

#20 drill bit, drill out the belly pan rivets.

AL174D

„ NOTE: It is not necessary to remove the tie rod
boots.

5. Using a piece of cardboard to protect the finish,

tip the snowmobile on the left side and using a

#20 drill bit, drill out the belly pan rivets.

6. With all belly pan rivets removed, return the

snowmobile to the upright position; then slide

the belly pan forward and up until it clears the

front end.

INSPECTING

„ NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect for gouges, cuts, and tears.

2. Inspect the two belly pan threaded bosses and

ensure that they are in good shape.

INSTALLING

1. Slide the belly pan into position on the front

end; then secure with cap screws, lock washers,

and washers (forward) and Phillips-head screws

(rearward).

2. Install the three belly pan rivets in each ski-well.

3. Using a piece of cardboard to protect the finish,

tip the snowmobile on its side and install the

remaining belly pan rivets; then return the snow-

mobile to the upright position.

4. Install the hood.

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7

Belly Pan 

(Bearcat Wide Track/Jaguar Z1/ 

Panther 660/T660)

„ NOTE: The following procedure is for a typical
Arctic Cat snowmobile belly pan. Some compo-
nents will vary from model to model. The techni-
cian should use discretion and sound judgment.

REMOVING LEFT-SIDE

1. Remove the left-side louver.

AL170D

2. Remove the left-side louver foam.

AL171D

3. Remove the left-side cap screw securing the

bumper to the air-intake silencer plenum.

AL172D

4. Open the belt guard; then remove the speedome-

ter cable from the speedometer drive.

5. On the Bearcat W/T models, cut the cable ties

securing the speedometer cable to the belly pan;

then route the speedometer cable away from the

belt guard.

6. Remove the left-side front belly pan cap screw.

AL173D

7. Using a piece of cardboard to protect the finish,

tip the snowmobile on the right side; then

remove the torx-head screws securing the belly

pan to the frame and tunnel.

AL175D

8. Remove the screws securing the left-side steer-

ing tie rod boot; then remove the boot.

AL177D

9. Remove the shock absorber bolt.

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MS475B

10. Remove the torx-head screws securing the belly

pan underneath the shock mount.

AL179D

11. Remove the front belly pan-to-nosepiece Phil-

lips-head screws.

AL181D

12. Remove the front belly pan-to-nosepiece torx-

head screws.

AL182D

13. Remove the belly pan assembly from the snow-

mobile.

INSPECTING LEFT-SIDE

1. Inspect for gouges, cuts, and tears.

2. Inspect all belly pan threaded bosses that they

are in good shape.

INSTALLING LEFT-SIDE

1. Place the belly pan assembly in position in the

frame.

2. Secure the front belly pan to the nosepiece with

torx-head screws.

AL182D

3. Secure the front belly pan to the nosepiece with

Phillips-head screws.

AL181D

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7

4. Install the torx-head screws securing the belly

pan underneath the shock mount.

AL179D

5. Install the shock absorber bolt. Tighten to speci-

fications.

MS475B

6. Install the left-side steering tie rod boot. Secure

with the screws.

AL177D

7. Install the torx-head screws securing the belly

pan to the frame and tunnel; then return the

snowmobile to an upright position.

AL175D

8. Install the left-side front belly pan cap screw.

AL173D

9. On the Bearcat W/T models, route the speedom-

eter cable through the belt guard; then install

cable ties to secure the speedometer cable to the

belly pan. Secure the speedometer cable to the

speedometer drive and close the belt guard.

10. Install the left-side cap screw securing the

bumper to the air-intake silencer plenum.

AL172D

11. Insert the left-side louver foam.