Snowmobile Arctic Cat (2004 year). Manual - part 155

 

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Snowmobile Arctic Cat (2004 year). Manual - part 155

 

 

9-136

Standard Shock & Spring Chart - 2004 Models

Models

Front Suspension

Rear Suspension

Sway Bar

Ski

Shock

(Right/Left)

Ski

Shock Spring

Front Arm 

Shock

Front Arm 

Shock

Spring

Rear Arm 

Shock

Rear Arm 

Spring

(Right/Left)

BEARCAT 570

1603-910

1703-457

1604-369

0603-860

2604-200

1704-044/045

N/A

PANTERA 550

1603-175

1703-345

1604-369

0603-860

2604-637

1704-146/147

0703-202

PANTERA 600 EFI/800 EFI

1603-175

1703-345

1604-369

0603-860

2604-637

1704-146/147

0703-202

PANTHER 370 

1603-253

1703-330

1604-369

0603-860

2604-614

1704-044/045

N/A

PANTHER 570 

1603-253

1703-486

1604-369

0603-860

2604-614

1704-044/045

0703-202

KING CAT 900

1703-520

2603-248

1704-150

2604-565

1704-154

2604-566/567

N/A

MOUNTAIN CAT 570

1603-910

1703-257

2604-160

1603-171

2604-161

0704-908/909

N/A

MOUNTAIN CAT 600 EFI 

2603-259

1703-257 (G)
1703-258 (R)

2604-160

1603-171

2604-161

0704-908/909

N/A

MOUNTAIN CAT 800 EFI 

1703-520

1703-216 (G)
1703-264 (R)

1704-150

0704-523

1704-153

0704-821/822

N/A

MOUNTAIN CAT 900 EFI

1703-520

1703-216 (G)
1703-264 (R)

1704-150

0704-523

1704-153

0704-821/822

N/A

MOUNTAIN CAT 900 (Carb)

1703-520

1703-216 (G)
1703-264 (R)

1704-150

0704-523

1704-153

0704-821/822

N/A

Z 370/370 LX

1603-253

1703-288

1604-995

1603-018

1604-455

0704-888/889

N/A

Z 440 LX

1603-253

1703-288

1604-995

1603-018

1604-455

0704-888/889

N/A

Z 570/570 LX

1603-253

1703-322

1604-995

1603-018

1604-455

0704-888/889

0703-202

SABERCAT 500/600

2603-220

1703-354

1704-142

0704-523

0704-852

0704-926/927

1703-146

SABERCAT 600 EFI/700 EFI

2603-220

1703-354

1704-142

0704-523

0704-852

0704-926/927

1703-146

SABERCAT  EXT

2603-220

2603-304

1704-142

0704-523

1704-139

0704-926/927

1703-146

FIRECAT (STD)

1703-449

1703-201

1704-116

0704-523

1704-117

0704-926/927

1703-144

FIRECAT SNO PRO

1703-484/485

1703-556

1704-140

0704-936

1704-141

0704-926/927

1703-144

FIRECAT EFI EXT

1703-449

1703-201

1704-116

0704-523

1704-117

0704-926/927

1703-146

9-137

9

OPTIONAL REAR ARM SPRING CHART

 - 2004 Models

„

NOTE: Optional rear arm springs (L = Light; H = Heavy) marked with the * must have the legs cut to size.

Always cut the optional spring legs to the same length as the standard spring legs.

* These springs must be cut off or damage to the track may occur

Model

Rear Arm Spring

(Right/Left)

Rear Arm 

Spring

Type

Bearcat 570

L 0704-926/927

H 1604-381/380*

Square

Round

Pantera Models

L 0704-044/045

H 1604-381/380*

Square

Round

Panther Models

L 0704-926/927

H 1604-381/380*

Square

Round

Mountain Cat 570/600 EFI 

L 1604-146/147*

H 0704-944/945*

Round
Round

Mountain Cat 800/900

L 0604-654/655*

H 0704-886/887*

Round
Round

King Cat

L 1604-078/079*

H 1604-149/148*

Round
Round

Z Models

L 1604-146/147*

H 1604-944/945*

Round
Round

Sabercat Models

N/A

H 0704-934/935

Square

Firecat 500 (STD)

N/A

H 0704-968/969

Square

Firecat 600/700/EXT

N/A

H 0704-934/935

Square

Firecat Sno Pro Models

L 0704-926/927

H 0704-968/969

Square
Square

9-138

REBUILDABLE SHOCK PISTON DEPTH CHART

Model

Front Suspension Ski

Rear Suspension Front 

Arm

Rear Suspension Rear 

Arm

2001 Mountain Cat 600 EFI LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2001 Mountain Cat 800

0.900" (22.86 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 Mountain Cat 800 LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2001 Mountain Cat 1000

0.900" (22.86 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 Thundercat

1.250" (31.75 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 ZR 500/500 EFI/600/600 EFI

1.250" (31.75 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 ZR 600 EFI LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2001 ZR 800

1.250" (31.75 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 ZR 800 LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2001 ZRT 600

1.250" (31.75 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 ZRT 600 LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2001 ZRT 800

1.250" (31.75 mm)

0.650" (16.51 mm)

0.800" (20.32 mm)

2001 ZRT 800 LE

1.365" (34.67 mm)

3.000" (76.20 mm)

0.800" (20.32 mm)

2002 Mountain Cat 600 EFI LE

1.250” (31.75 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2002 Mountain Cat 800/800 EFI

0.900” (22.86 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2002 Mountain Cat 800 LE/800 EFI LE

1.250” (31.75 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2002 Mountain Cat 1000

0.900” (22.86 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2002 Thundercat

1.250” (31.75 mm)

2.400” (60.96 mm)

2.700” (68.58 mm)

2002 ZL 600 EFI SS

2.400” (60.96 mm)

2.400” (60.96 mm)

2.700” (68.58 mm)

2002 ZL 600 EFI SS (EB)

2.400” (60.96 mm)

2.400” (60.96 mm)

2.700” (68.58 mm)

2002 ZR 500 LE (EB)

1.365” (34.67 mm)

1.365” (34.67 mm)

1.365” (34.67 mm)

2002 ZR Models

1.250” (31.75 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2002 ZR CC Models

3.000” (76.20 mm)

3.000” (76.20 mm)

1.365” (34.67 mm)

2002 ZRT 600

1.250” (31.75 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2003 Mountain Cat 800 EFI/900

5.940” (150.88 mm)

4.180” (106.17 mm)

5.680” (144.27 mm)

2003 ZL SS Models

1.250” (31.75 mm)

2.400” (60.96 mm)

2.700” (68.58 mm)

2003 ZR 800 EFI/900

1.250” (31.75 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2003 ZR 800 EFI Sno Pro/900 Sno Pro

3.000” (76.20 mm)

1.365” (34.67 mm)

1.365” (34.67 mm)

2003 Firecat 500/700 EFI

2.250” (57.15 mm)

0.650” (16.51 mm)

0.800” (20.32 mm)

2003 Firecat 500 Sno Pro/ 
700 EFI Sno Pro

2.000” (50.80 mm)

2.000” (50.80 mm)

2.000” (50.80 mm)

2004 Firecat (STD)

7.500” (190.50 mm)

4.260” (108.20 mm)

5.800” (147.32 mm)

2004 Firecat Sno Pro

2.000” (50.80 mm)

2.000” (50.80 mm)

5.700” (144.78 mm)

2004 King Cat

5.940” (150.88 mm)

4.260” (108.20 mm)

5.800” (147.32 mm)

2004 Mountain Cat 800/900

5.940” (150.88 mm)

4.260” (108.20 mm)

5.800” (147.32 mm)

2004 Sabercat

N/A

4.260” (108.20 mm)

5.900” (149.86 mm)

9-139

9

REBUILDABLE SHOCK TOOLS REQUIRED

REBUILDABLE SHOCK REBUILD KITS

0644-268

Shock Bearing Cap Installation Tool

0644-057

Shock Spring Removal Tool

0644-158

Shock Inflation Needle

0644-334

Gas Shock Retaining Blocks

0644-162

Replacement Needle

0644-169

Shock Piston Location Tool

0644-151

Nitrogen Regulator

0644-277

Shock Rod Clamping Tool

0644-348

IFP Removal Tool

0644-350

IFP Depth Setting Tool

0644-402

Floating Piston Removal Tool Kit

0644-403

Bearing Cap Seal Protector (1/2-in.)

0644-404

Bearing Cap Seal Protector (5/8-in.)

0644-425

Gas Shock Rod/Body Clamping Tool

1639-769

IFP

1639-770

Front Arm Quick-Adjust

1639-771

Clicker Shock

3639-111

Ski/Front/Rear Suspension Shocks
(Firecat)

 

 

 

 

 

 

 

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