Snowmobile Yamaha FX10X, FX10RTX, FX10RTRX, FX10RTRAX, FX10MTX, FX10MTRX, FX10MTRAX. Manual - part 46

 

  Index      Snowmobiles / ATV     Snowmobile Yamaha FX10X, FX10RTX, FX10RTRX, FX10RTRAX, FX10MTX, FX10MTRX, FX10MTRAX - service manual 2008 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  44  45  46  47   ..

 

 

Snowmobile Yamaha FX10X, FX10RTX, FX10RTRX, FX10RTRAX, FX10MTX, FX10MTRX, FX10MTRAX. Manual - part 46

 

 

5-4

ENG

SEAT AND FUEL TANK

INSTALLATION

1. Install:

• Fuel pump gasket
• Fuel pump
• Fuel pump bracket

NOTE:

• Do not damage the installation surface of the fuel

tank when installing the fuel pump.

• Always use a new fuel pump gasket.
• Install the fuel pump in the direction shown in the

illustration.

• Install the fuel pump bracket by aligning the pro-

jection 

a on the fuel pump with the projection b

on the fuel tank.

• Tighten the bolts in stages and in a crisscross

pattern.

T

 

R

.

.

Fuel pump nut:

7 Nm (0.7 m · kg, 5.1 ft · lb)

New

2. Install:

• Fuel hose

CAUTION:

When installing the fuel hose, make sure that it
is securely connected, and that the fuel hose
connector cover on the fuel hose is in the cor-
rect position, otherwise the fuel hose will not be
properly installed.

NOTE:

Install the fuel hose connector cover 1 securely
onto the fuel pump until a distinct “click” is heard.

3. Install:

• Fuel hose connector holder 1 

CAUTION:

When installing the fuel hose, make sure that it
is securely connected, and that the fuel hose
connector holder is in the correct position, oth-
erwise the fuel hose will not be properly
installed.

NOTE:

Install the fuel hose connector holder 1 securely
onto the fuel tank until a distinct “click” is heard, and
then make sure that it does not come loose.

5-5

ENG

EXHAUST PIPE AND MUFFLER

EXHAUST PIPE AND MUFFLER

Order

Job name/Part name

Q’ty

Remarks

Exhaust pipe and muffler removal

Remove the parts in the order listed below.

Fuel tank

Refer to “SEAT AND FUEL TANK”.

1

Tail/brake light coupler

1

Disconnect.

FX10/FX10RT/FX10RTR/
FX10RTRA

2

Tail/brake light cover

1

3

Muffler end cover

1

4

Tail/brake light assembly

1

Disconnect.
FX10/FX10RT/FX10RTR/FX10RTRA

5

Exhaust pipe joint cover

1

6

Muffler band bolt

1

Loosen.

7

Muffler

1

8

Muffler band 

1

9

Muffler gasket

1

10

Muffler stay

1

6 Nm (0.6 m 

 kg, 4.3 ft 

 lb)

7 Nm (0.7 m 

 kg, 5.1 ft 

 lb)

È:   
É:   

9 Nm (0.9 m 

 kg, 6.5 ft 

 lb)

10 Nm (1.0 m 

 kg, 7.2 ft 

 lb)

Ê:   
Ë:   

20 Nm (2.0 m 

 kg, 14 ft 

 lb)

Ì:   

23 Nm (2.3 m 

 kg, 17 ft 

 lb)

25 Nm (2.5 m 

 kg, 18 ft 

 lb)

Í:   
Î:   

Ë

Í

É

Í

Í

Ê

Î

Í

11

6

(8)

(4)

(3)

5

1

Ì

Í

Ë

È

10

8

16

15

12

3

9

4

2

7

New

New

14

(6)

(3)

13

LT

5-6

ENG

Order

Job name/Part name

Q’ty

Remarks

11

Muffler cover

1

12

Exhaust pipe bolt

2

Loosen.

13

Exhaust pipe band

3

14

Exhaust pipe joint

3

15

Exhaust pipe joint gasket

1

16

Exhaust pipe

1

For installation, reverse the removal proce-
dure.

6 Nm (0.6 m 

 kg, 4.3 ft 

 lb)

7 Nm (0.7 m 

 kg, 5.1 ft 

 lb)

È:   
É:   

9 Nm (0.9 m 

 kg, 6.5 ft 

 lb)

10 Nm (1.0 m 

 kg, 7.2 ft 

 lb)

Ê:   
Ë:   

20 Nm (2.0 m 

 kg, 14 ft 

 lb)

Ì:   

23 Nm (2.3 m 

 kg, 17 ft 

 lb)

25 Nm (2.5 m 

 kg, 18 ft 

 lb)

Í:   
Î:   

Ë

Í

É

Í

Í

Ê

Î

Í

11

6

(8)

(4)

(3)

5

1

Ì

Í

Ë

È

10

8

16

15

12

3

9

4

2

7

New

New

14

(6)

(3)

13

LT

EXHAUST PIPE AND MUFFLER

5-7

ENG

EXHAUST PIPE AND MUFFLER

INSTALLATION

1. Install:

• Exhaust pipe 1 (temporarily)

NOTE:

Install the exhaust pipe to the brackets on the
frame, making sure to position it as far rearward as
possible, and then temporarily tighten the exhaust
pipe bolts.

2. Install:

• Exhaust pipe joint gasket
• Exhaust pipe joint
• Exhaust pipe band

NOTE:

• After installing the exhaust pipe joints, fit the

exhaust pipe into them.

• Temporarily tighten the exhaust pipe band bolts;

do not torque them at this point.

1

New

3. Install:

• Muffler band 1 
• Muffler

NOTE:

• Align the projection 

a on the muffler band with

the slot 

b on the muffler.

• Temporarily tighten the muffler band bolt and

muffler bolts; do not torque them at this point.

4. Tighten:

• Exhaust pipe band bolts

5. Tighten:

• Muffler bolts

NOTE:

First tighten the bolts on the rear side of the muffler,
and then tighten the bolts on the front side.

T

 

R

.

.

Exhaust pipe band bolt:

9 Nm (0.9 m · kg, 6.5 ft · lb)

T

 

R

.

.

Muffler bolt:

23 Nm (2.3 m · kg, 17 ft · lb)

b

a

1

 

 

 

 

 

 

 

Content   ..  44  45  46  47   ..