Snowmobile Polaris 600 Switchback / 800 Switchback (2013 year). Manual - part 30

 

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Snowmobile Polaris 600 Switchback / 800 Switchback (2013 year). Manual - part 30

 

 

120

TROUBLESHOOTING

Suspension Troubleshooting

Problem

Solution

Rear suspension 
bottoms too easily 

• Adjust rear shock spring (see pages 47 and 55).
• Change rear shock spring (see your dealer).
• Revalve rear track shock (see your dealer).

Rides too stiff in rear

• Check for binding suspension shafts and grease all pivot 

points.

• Adjust rear shock spring (see pages 47 and 55).
• Change rear shock spring (see your dealer).
• Check track tension (see page 106).

Too much weight 
transfer when 
climbing

• Adjust rear shock spring (see pages 47 and 55).

Too little weight 
transfer when 
climbing

• Adjust rear shock spring (see pages 47 and 55).

Machine darts from 
side to side

• Check ski alignment (see page 110).
• Make sure spindles and all steering components turn freely.
• Check for excessive play in steering assembly (see your 

dealer).

• Ensure skags are straight on skis.
• Adjust rear shock spring (see pages 47 and 55).
• Check rail slide/replace if worn (see page 112).
• Install Accu-Trak dual skags (see your dealer).

Front end pushes

• Check for worn skags.
• Adjust rear shock spring (see pages 47 and 55).
• Check for binding front suspension shafts and steering 

components, grease all pivot points (elevate front of snow-
mobile).

• Increase IFS preload (if equipped) (see page 51).
• Install single skag (see your dealer).

Steering is heavy

• Make sure spindles and all steering components turn freely.
• Check ski alignment (see page 110).
• Check skags and skis for damage.
• Adjust rear shock spring (see pages 47 and 55).

121

TROUBLESHOOTING

Drive Belt Troubleshooting

Belt Wear/Burn Diagnosis

Causes

Solutions

Driving at low RPM

• Drive at higher RPMs. Gear the machine down. Check 

belt deflection.

Insufficient warm-up

• Warm the engine at least five minutes. Take the drive 

belt off the snowmobile in extremely cold weather and 
warm it up. Break snowmobile loose from the snow.

Towing at low RPM

• Do not tow in deep snow. Use fast, aggressive throttle 

to engage clutch.

Riding with high RPM 
and slow speed (8000 
RPM/10 MPH/16 km/h)

• Lower the gear ratio. Reduce RPM. Avoid riding in 

high ambient temperatures. Check for snow ingestion.

Ice and snow build-up 
between track and tunnel

• Warm the engine at least five minutes. Take the drive 

belt off the snowmobile in extremely cold weather and 
warm it up. Break snowmobile loose from the snow.

Poor engine performance

• Check for fouled plugs and water, ice or dirt in the fuel 

tank or fuel line.

Loading snowmobiles 
onto trailers

• Skis may gouge into trailers and prevent the drivetrain 

from spinning properly. Use enough speed to drive the 
snowmobile completely onto the trailer. Push and pull 
it to finish loading if necessary.

Clutch malfunction

• Inspect clutch components. See your dealer.

Slow, easy clutch 
engagement

• Use fast, aggressive throttle to engage clutch.

122

SPECIFICATIONS

600 SWITCHBACK

Capacities and Dimensions

Body Style

PRO-RIDE

Rider Capacity

1

Coolant Capacity 

5 qts. (4.7 l)

Chaincase Oil Capacity 

9 oz. (266.2 ml)

Fuel Tank Capacity 

11 gal. (41.6 l)

Gearcase Oil Capacity (oz./ml)

N/A

Oil Capacity (qts./l)

3.8 qts. (3.6 l)

Height

46 inches (117 cm)

Length

115 inches (292 cm)

Designed Width (in./cm)

48 inches (122 cm)

Brake Type

Hayes Phantom

Drive Clutch Center Distance 

11.5 inches (29 cm)

Drive Belt P/N

3211115

Clutch Type

P-85

Reverse Transmission

Electronic Reverse

Engine and Cooling

Engine

S4357-6044-OL6N

Displacement

599 cc

Cylinders

2

Bore x Stroke (mm)

77.25 x 64

Alternator Output

400 watt

Throttle Body

Mikuni

Oil Injection

VES

Throttle Body Bore Size

46 mm

Idle RPM

1700 +/- 200

Cooling

Liquid

Ignition Type

Digital

Ignition Timing

18° @ idle 1700 RPM w/120°F (49°C) water temp

Spark Plug / Gap

NGK BPR9ES /.027 inches (0.7 mm)

Recommended Fuel Octane

91

123

SPECIFICATIONS

600 SWITCHBACK (Non-Electric Start Models)

600 SWITCHBACK (Electric Start Models)

Clutching Chart

ALTITUDE

Meters 

(Feet)

Drive Clutch 

Shift Weight

Drive Clutch 

Spring

Driven Clutch 

Spring

Driven 

Helix

Chaincase 

Gearing/

Pitch

*Shaded cells indicate factory settings.

0-600

(0-2000)

10-64

(1321585)

120/310

Black 

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

600-1200

(2000-4000)

10-62

(1321586)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

1200-1800

(4000-6000

10-60

(1321587)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

1800-2400

(6000-8000)

10-58

(1321588)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

2400-3000

(8000-10000)

10-56

(1321684)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

20:41

72 Pitch

3000-3600

(10000-12000)

10 AL

(1321531)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

20:41

72 Pitch

Clutching Chart

ALTITUDE

Meters 

(Feet)

Drive Clutch 

Shift Weight

Drive Clutch 

Spring

Driven Clutch 

Spring

Driven 

Helix

Chaincase 

Gearing/

Pitch

*Shaded cells indicate factory settings.

0-600

(0-2000)

10-64

(1321585)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

600-1200

(2000-4000)

10-62

(1321586)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

1200-1800

(4000-6000

10-60

(1321587)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

1800-2400

(6000-8000)

10-58

(1321588)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

22:40

72 Pitch

2400-3000

(8000-10000)

10-56

(1321684)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

20:41

72 Pitch

3000-3600

(10000-12000)

10 AL

(1321531)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45) 

P2N

(5137176)

20:41

72 Pitch

 

 

 

 

 

 

 

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