Challenger Terra Gator 3244 Chassis. Manual - part 119

 

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Challenger Terra Gator 3244 Chassis. Manual - part 119

 

 

Electrical Sysem

6-18

627333-A  

PDM3

FIG. 13: PDM3: High Current - Each circuit supplies

up to 30 amps.

PDM 3 has 4 relays which each supply power to 1 fuse;

meaning 4 fuses individually switched.

2-Pack Relay Modules

FIG. 14: 2-Pack Relay Modules (2P1 and 2P2)

2-Pack relay modules contain 2 independent

non-replaceable relays. Module housing contains 2

green LED’s to indicate which relay are on. Each output

can source a maximum of 15 amps. Relay pin out are

as follows:

J1 Connector

J2 Connector

Relay Module 2P1

A/C Compressor Clutch/Park Brake

Relay Module 2P2

Work Lights #3 (Optional)

FIG. 13

Q000078S

FUSE RATING

DESCRIPTION

F1

5A

ACCESSORY PLUG / 

RADIO / GPS

F2

20A

WORK LIGHTS 3 

(OPTIONAL)

F3

15A

HVAC PRESSURE 

BLOWER

F4

25A

SEAT

FIG. 14

Q000070S

PIN

RELAY

FUNCTION

1

1

COIL INPUT

2

1

NOT USED

3

1

COIL OUTPUT

4

1

N.C. OUTPUT

5

1

N.O. OUPUT

6

1

COMMON INPUT

PIN

RELAY

FUNCTION

1

2

COIL INPUT

2

2

NOT USED

3

2

COIL OUTPUT

4

2

N.C. OUTPUT

5

2

N.O. OUPUT

6

2

COMMON INPUT

627333-A  

6-19

Electrical Sysem

4-Pack Relay Module

FIG. 15: 4-Pack Relay Module

4-Pack relay modules contain 4 independent

non-replaceable relays. All relays share a common

ground. Module housing contains 4 green LEDs to

indicate which relays are on. Each output can source a

maximum of 15 amps. Relay pin are as follows:

Relay Module 4P1

Relay 1 - Neutral Start

Relay 2 - Remote Throttle Safety

Relay 3 - Reverse Alarm

Relay 4 - Illumiation

Relay Module 4P2

Relay 1 - Fog light Enable

Relay 2 - Hazard Key Off

Relay 3 - Park Brake

Relay 4 - Not Used

Flasher Module

FIG. 16: Flasher Module

Flasher module is located in upper right corner of right

panel next to relay modules. Flasher module accepts

inputs from turn signal and hazard switches. Module

then flashes corresponding lights at proper rate.

Following table illustrates pinout and logic used by

flasher module.

FIG. 15

Q000072S

PIN

RELAY

FUNCTION

1

3

COMMON INPUT

2

3

COIL INPUT

3

4

COIL INTPUT

4

4

N.O. OUTPUT

5

3

N.O. OUPUT

6

4

COMMON INPUT

7

2

COMMON INPUT

8

1

COIL INPUT

9

2

COIL INPUT

10

1

N.O. OUTPUT

11

2

N.O. OUTPUT

12

1

COMMON INPUT

FIG. 16

Q000074S

Electrical Sysem

6-20

627333-A  

FLASHER MODULE LOGIC TABLE

INPUTS

OUTPUTS

X = CAN BE EITHER ON OR OFF

FPM = FLASHER PER MINUTE

Chassis I/O module is located on chassis frame, at the

left side underneath the engine, and in front of the front

axle.

PIN

FUNCTION

1

GROUND

2

NOT USED

3

LEFT TURN INPUT

4

RIGHT TURN INPUT

5

+12 VDC INPUT

6

HAZARD INPUT

7

RIGHT B OUTPUT

8

LEFT A OUTPUT

9

NOT USED

10

NOT USED

11

RIGHT A OUTPUT

12

LEFT B OUTPUT

HAZARD

IGNITION

LH TURN

RH TURN

OFF

OFF

X

X

OFF

ON

OFF

OFF

ON

OFF

X

X

ON

ON

OFF

OFF

X

ON

ON

OFF

X

ON

OFF

ON

X

ON

ON

ON

LH:  A

RH:  A

LH:  A

RH:  B

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

65 FPM

65 FPM

OFF

OFF

65 FPM

65 FPM

OFF

OFF

90  FPM

ON

90  FPM

OFF

ON

90 FPM

OFF

90 FPM

ON

ON

ON

ON

627333-A  

6-21

Electrical Sysem

Power Supply Block

FIG. 17: Power Supply Block

Chassis power supply block is located on panel next to

master module. This block receives power (1) from 100

amp circuit breaker in battery box next to master

battery disconnect switch. Power block receives ground

(2) from master battery disconnect switch in battery

box. Purpose of this divider block is to split power and

ground to be used by I/O module and 4-pack relay

module. Power and ground are split to 12 sources.

4-Pack-relay module (3) is located on right side of

interface enclosure under flasher module. Usage is as

follows:

4P1 - Lower Mounted 4-Pack Module

Relay 1 - park Brake ON Ground

Relay 2 - Engine Kill

Relay 3 - B+ Backlight Switches Illumination

Relay 4 - Hazard Key OFF Power

FIG. 17

Q000082S

2

1

3

 

 

 

 

 

 

 

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