Challenger Terra Gator 3244 Chassis. Manual - part 109

 

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Challenger Terra Gator 3244 Chassis. Manual - part 109

 

 

5-28

627333-A  

HVAC

GLOSSARY OF TERMS

accumulator - a refrigerant storage and filtering

component used in place of a receiver-drier in CCOT air

conditioner systems

activated alumina - chemical agent used in

receiver-driers as a desiccant

air block - an assembly used to direct air pressure to

control devices

air conditioning - control of air movement, humidity and

temperature by mechanical or other means in a vehicle

air operated water valve - a valve in vehicle cooling

(heater) system controlled by air pressure

altitude - a measured height above sea level (where

atmospheric pressure is lower than at sea level)

ambient air temperature - air temperature outside

vehicle

atmospheric pressure - pressure of air at a given altitude

with normal pressure reference point of 14.7 pounds per

square inch at sea level

axial compressor - type of compressor containing

pistons located in an axial design

back seat - an AC service valve position which closes off

service port and allows free flow of refrigerant in system

bellows - a chamber used as a control device in an air

conditioning system which expands and contracts, much

like an accordion

bi-level system - a cab HVAC system where AC output is

diverted to both upper (defrost) and lower air outlets

bimetallic - two dissimilar metals joined together to

function as a thermostat

Binary switch - a two function pressure activated switch

used to prevent compressor damage when pressure is

too high or refrigerant is lost from AC system.

blends - a refrigerant containing less chlorine than R-12.

Proposed as a replacement for R-12, but not a simple

substitute

blower wheel - wheel used to blow air through

evaporator or heater core causing air to circulate in cab

boiling point - point at which liquid changes to vapor

BTU - an abbreviation for British Thermal Unit, a unit of

measure of heat quantity equal to amount of heat

energy required to raise a pound of water one degree

Fahrenheit

bulk charge - a large container of refrigerant used in air

conditioning system servicing, containing 20 or more

pounds of refrigerant

CTC (constant temperature control) - an

electro-mechanical device used to maintain preselected

air temperature

capacity - a measure of unit performance in BTUs per

hour, tons, watts or other unit of measure

capillary tube - a gas-filled tube extending from

thermostat and some expansion valves, senses

temperature to close thermostat (clutch) circuit or open

expansion valve orifice

Celsius - a temperature scale where zero degrees

Celsius equals 32 degrees Fahrenheit (freezing) and

100 degrees Celsius equals 212 degrees Fahrenheit

(boiling point of water)

centigrade - another name for Celsius

change of state - reorganization of matter which allows a

solid to change to a liquid or gas, a liquid to a solid or

gas, or a gas to a solid or liquid

charge - term used to describe what happens when

refrigerant is added to an air conditioning system

charging hose - a hose connected to a port on a

manifold gauge set, used to conduct refrigerant into AC

system from refrigerant source

chlorofluorocarbon (CFC) - a family of chemicals which

includes R-12 and other chemicals. Usage is being

phased out under federal law

clutch - a mechanical device which serves to take torque

in a driving force and transfer it to another force to be

driven - used to drive compressor or engine fan

clutch cycling switch - an electrical switch used to turn

compressor clutch on or off according to temperature or

pressure demands (one example: thermostat)

compressor - pump (often referred to as the heat) of an

air conditioning system which pumps refrigerant through

system and raises vapor pressure of refrigerant

compressor head pressure - pressure of refrigerant as it

leaves compressor through discharge port

compressor shaft seal - a seal located on output end of

compressor shaft which serves to keep refrigerant oil

and refrigerant inside system

condensate - water that collects on surfaces like

evaporator fins and other cold surfaces when air

conditioning system is operating

condensation - process by which gas or vapor changes

to a liquid

condenser - a finned tube device (heat exchanger) in

which refrigerant loses heat and changes from hot vapor

(or gas) to a warm liquid in system

conduction - ability of a substance to convey heat from

one point to another within the substance (heat

movement in refrigerant)

contaminant - any foreign substance (particularly

moisture, dirt or air) which enters an air conditioner

system and must be removed

convection - transmitting or moving heat within a liquid or

gas by moving heated parts

cutoff switch - a switch on compressor which cuts

compressor out of system when full throttle is applied to

engine

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HVAC

cycling clutch orifice tube (CCOT) system - a system

using an expansion tube (fixed orifice tube) and an

accumulator in place of expansion valve and

receiver-drier

cycling clutch system - a temperature control system

which monitors operation of compressor clutch

dehumidify - to remove moisture (humidity) from air in

the cab or defog windshield

density - ratio of mass to it’s volume

desiccant - an agent used in an air conditioning system

to dry or remove moisture by absorption; found in

receiver-drier or accumulator

desiccant bag - container found inside some

receiver-driers and accumulators for desiccant

diaphragm - a device which acts as a bellows or piston

to divide chambers of a control device

dichlorodifluoromethane - chemical name for Refrigerant

R-12

discharge - in an air conditioning system, refers to

bleeding or releasing all refrigerant in a system

discharge line - line carrying refrigerant from compressor

outlet to condenser inlet connection

discharge pressure - high side pressure (refrigerant

vapor) leaving compressor

discharge switch (compressor) - switch on compressor

which turns compressor off when low pressure of

refrigerant is sensed

discharge valve - same as high side service valve

drain tube - in an AC system a tube positioned to drain

condensation out of vehicle

drier - normally a part of receiver-drier, used to absorb

moisture in system using a desiccant as a drying agent

drive pulley - pulley that drives compressor clutch

drying agent - same as desiccant

electronic lead detector - a device designed to sense

leaks in an air conditioning system with extreme

accuracy

electronic sight glass - a device using ultra-sonic

principals to sense refrigerant inside an AC system and

provide audible signals when AC system has proper

amount of refrigerant

equalizer line - used to control valves in an air

conditioning system to equalize pressure or temperature

ester - a type of lubricant that may be found in R-134a

systems

evacuate -process of removing all moisture or air in a

system by creating a vacuum in system

evaporation - process by which a liquid changes it’s

state to become a vapor or gas

evaporator - a device with coils and fins through which

liquid refrigerant flows, removing heat energy from air,

and changing to a vapor

expansion tube - also called a fixed orifice tube (CCOT

system), replaces expansion valve and meters

refrigerant to evaporator

expansion valve - same as thermostatic expansion valve

(TXV)

external equalizer - same as equalizer line

Fahrenheit - a scale used to measure temperature (heat

intensity - how hot something is) and calibrated at 32

degrees Fahrenheit where water freezes and 212

degrees Fahrenheit where water boils

fan clutch - a variable speed or on-off clutch which acts

as a coupler (fluid, air or electrical), between engine and

engine cooling fan

filter - a portion of receiver-drier used to remove solid

contaminants from system

flush - process of removing all foreign matter from a

system by means of pressurized air, refrigerant or dry

nitrogen

foaming - when observed in sight glass indicates low

level of refrigerant in system

foot-pound - a measurement of energy required to raise

one pound one foot. In relationship to torque, it is a force

that acts upon a body (such as a bolt or nut) to produce

rotation

freeze-up - freezing of water or moisture in expansion

valve orifice or on fins and coil of evaporator

freezing point - point at which a liquid becomes a solid

Freon - Dupont registered trademark name of refrigerant

R-12

front seat - an AC service valve position which isolates

compressor from system by closing valve (turning valve

stem all the way to the right)

gauge set - two gauges (sometimes three) installed on a

manifold to test and measure conditions inside AC

system

‘H’ valve - a water valve which returns excess coolant

from heater inlet back to engine cooling system

Halide leak detector - a propane gas device used to

determine location and severity of an R-12 lead in

system

head pressure - pressure of refrigerant from where it

originates at discharge valve of compressor, through all

lines and components to orifice in expansion valve

heat energy - heat in action; movement of a quantity of

heat measured in BTUs (example, in a change of state)

heat exchanger - a device which enables fluid at one

temperature (higher) to move heat to another fluid at a

lower temperature

heat intensity - temperature of a substance or material

as measured by a thermometer

heat load - amount of heat contained in a given situation

heat quantity - amount of heat measured in BTUs

(British Thermal Units)

heater - an apparatus providing heat

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627333-A  

HVAC

heater core - an assembly of metal tubing and fins used

to exchange heat from engine coolant to cab air

Hg - symbol for mercury in Periodic Table of Elements

HVAC - heating, ventilation and air conditioning

high load condition - circumstance when air conditioning

system is operating at maximum capacity to cool a given

environment

high pressure cutout switch - a switch which cuts out

compressor clutch if pressure in system rises above a

pre-set level

high pressure lines - lines carrying high pressure

refrigerant gas and liquid between compressor,

condenser, receiver-drier and expansion valve

high side - high pressure side of system (gas or liquid)

from compressor outlet to expansion valve orifice

high side low pressure cutout switch - a switch (on high

pressure line) which cuts out compressor clutch if

pressure in system drops below a preset level

low side - low pressure side of a system, from expansion

valve orifice to compressor inlet

low side service valve - a valve on compressor used to

service low pressure side of system and permit it to be

checked

lubricant - refrigeration oil specially formulated to be free

of all contaminants and moisture. Note: different from

R-12 and R-134a

magnetic clutch - an electronically operated device used

to cycle compressor on and off

manifold - part of manifold gauge device designed to

control refrigerant flow

manifold gauge hoses - hoses connected to manifold

gauge set used to test, evacuate, recover and charge air

conditioning system

manifold gauge set - a system measuring device

containing two (sometimes three) gauges and three or

more service connections

melting point - temperature at which a solid turns into a

liquid

mercury - used to indicate amount of vacuum (a perfect

vacuum is 29.92 inches of mercury at sea level)

molecular sieve - a drying agent used in receiver-drier to

absorb moisture and filter contaminants out of refrigerant

natures laws - principals of conduct in natural process or

function in nature

PAG - a polyalkylene glycol lubricant used in many

R-134a systems

parallel flow - a coil design where refrigerant flows

through both upper and lower tubing simultaneously

phosgene - a poison gas produced when R-12 comes in

contact with an open flame

POA valve - a suction throttling valve used in some

systems

pressure drop - pressure lost while passing through a

component, difference between pressure in and

pressure out

pressure range - a measured spread between a high

and low pressure

pressure switch - a pressure sensitive electrical switch

mounted at receiver-drier, on some accumulators or in

suction lines to activate or interrupt electrical current

cycling compressor clutch

propane - a flammable gas used in Halide leak detector

PSI - abbreviation for “pounds per square inch”

PSIg - abbreviation for “pounds per square inch gauge”

purge - to remove refrigerant from an AC system and

hoses by opening system or using pressure to eliminate

contents

R-12 - common name of refrigerant used in vehicle air

conditioner systems to move heat energy

R-134a - new refrigerant that does not harm atmosphere

radial compressor - a compressor with pistons in a radial

design

radiation - heat waves (heat energy) passing through air

radiator shutter - a metal vane assembly on some truck

radiators where vanes can be opened or closed to allow

or exclude ram air flow to radiator, radiator mounted

condenser and engine

ram air through which a vehicle passes increasing in

orifice as speed of vehicle increases

receiver-drier - a container which receives, stores and

removes moisture from refrigerant

reciprocating compressor - a compressor having pistons

that move back and forth in cylinders

reclaim - process of restoring refrigerant to new product

specifications

recovery - process of removing refrigerant from an AC

system

recycle - process of removing contaminants (moisture,

acid, particulate matter) from a refrigerant

reed valve - suction and discharge valves located in

valve plate of compressor

refrigerant - a substance used in HVAC systems to

control heat energy

refrigerant cycle - one complete revolution of refrigerant

through system which includes changes of state of

refrigerant from liquid to vapor or gas and back to liquid

refrigeration oil - a specially manufactured oil free from

moisture and all contaminants

relative humidity - amount of moisture in air as

compared to total amount air can hold at a given

temperature and altitude

resistor - a voltage dropping device, usually wire wound,

which provides a means of controlling fan or blower

speed

retrofitting - reconditioning an R-12 AC system to use

R-134a

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HVAC

rotary vane compressor - a type of compressor which

uses internal vanes rather than pistons to operate and

pump refrigerant through system

rotating coil clutch - an old type clutch where magnetic

coil is part of clutch pulley - now replaced universally by

stationary coil design where coil is bolted to compressor

body

Schrader valve - a spring loaded valve inside some

service fittings, similar to a tire valve; also found on

some accumulators

serpentine - a condenser coil formed from one piece of

extruded aluminum tubing

service port - a fitting on control devices and service

valves allowing connection of manifold gauge hoses

service valve - see “low side service valve” and “high

side service valve”

shaft seal - see “compressor shaft seal”

sight glass - a window usually in top of receiver-drier for

observing condition of refrigerant

silica gel - a type of desiccant which removes moisture

from refrigerant

solenoid valve - an electromagnetic valve controlled by

electrical current energizing and de-energizing a coil to

open or close valve

specific heat - amount of heat required to change

temperature of one pound of a substance 1 degree

Fahrenheit

stationery coil clutch - magnetic clutch used to drive

compressor

stem-type valve - a service valve with a threaded valve

stem for three position adjustment, back-seated, mid

position and front-seated

suction line connecting evaporator outlet to compressor

inlet; low pressure lines

suction service valve - see “low side service valve”

suction side - low pressure portion of system, from

expansion valve orifice to compressor inlet

sump - portion of a compressor where oil is contained,

waiting to be circulated

superheat - heat added to a gas after evaporation from a

liquid state (approximate temperature rise across

evaporator coil)

SUVA - Dupont trademark for R-134a

superheat switch - a switch mounted on compressor and

connected to a thermal limiter and fuse, used in some

systems to sense low refrigerant and protect

compressor

temperature range - a measured spread between high

and low temperature

thermal limiter - a protective device with a fuse and used

with a superheat switch to stop compressor when low

pressure is sensed by superheat switch

thermistor - a very sensitive electronic temperature

sensor

thermostat - a temperature sensitive switch used to

control system temperature by cycling compressor on

and off

thermostatic expansion valve - a valve which senses

evaporator outlet tube temperature and pressure to

regulate flow of refrigerant into evaporator

Trinary switch - a three function switch, first two

functions protect the compressor from operating as

follows: 1) abnormally low refrigerant or loss of

refrigerant, 2) extremely high head pressure. The third

function can open radiator shutter and/or cycle an air or

electric operated fan clutch when system requires more

air flow through condenser

tube and fin - aluminum or copper tubing inserted

through individual pieces of fin material

vacuum - expressed in inches of mercury or Hg, a

vacuum is a state in which air pressure is below

atmospheric pressure

vacuum pump - a pump attached to a sealed system or

enclosure (an air conditioning system) to evacuate air

and moisture from system

valves-in-receiver - a receiver-drier which contains an

expansion valve and a POA valve in one unit

Wankel compressor - a type of compressor which uses

a triangular gear driven rotor inside a figure eight shaped

cavity to operate and pump refrigerant through AC

system

water valve - a mechanical, vacuum or air operated

valve used to control flow of coolant to heater core

 

 

 

 

 

 

 

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