Challenger Terra Gator 3244 Chassis. Manual - part 11

 

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Challenger Terra Gator 3244 Chassis. Manual - part 11

 

 

627333-A  

1-41

General

MAINTENANCE INTRODUCTION

IMPORTANT: Perform Maintenance procedures at

regularly scheduled intervals. Failure to

perform regularly scheduled maintenance will

result in damage to the Terra Gator

components or engine. The maintenance

schedule is a recommended guide for correct

maintenance of the Terra Gator. 
DO NOT change the schedule unless you

increase the frequency of service when

operating the Terra Gator in very hot, cold,

dusty or corrosive conditions.

Use the hourmeter as a guide for maintenance

intervals.

The maintenance intervals can be shown in both

operating hours and time.

Example: 10 Hours or Every Day. Use the interval

(operating hours or time) that comes first.

MAINTENANCE SCHEDULE

Service Item

Initial 

250 

Hours

Daily

50 

Hours

100 

Hours

250 

Hours

500 

Hours

1000 

Hours/

Annual

1. Check Air Pressure - Tires

x

2. Check All Decals

x

3. Remove Water from Air Reservoirs

x

4. Check Coolant

x

5. Check Fuel Water Separator

x

6. Check Engine Oil

x

7. Check Battery Cables - Battery

x

8. Check Hydraulic Oil

x

9. Check Transmission Oil

x

10. Check Hand Rinse Tank

x

11. Grease Articulation Bearings (Hinge) Joint 

Pivot Bearings - Upper & Lower

x

12. Check Air Cleaner Indicator

x

13. Check Wheel Bolts

x

14. Lubricate the Dog Walk Rotating Bearing

x

15. Grease Steering Cylinders (2) Bases & Rod 

Ends (2x)

x

16. Grease Steering Cylinders Dog Walk (2) 

Bases & Rod Ends (2x)

x

17. Grease Dog Walk Locking Pin

x

18. Check Play Dog Walk Tunnel

x

19. Grease Cross Bearings from Drive Shaft 

Articulation and Drive Shaft to Rear Axle

x

20. Clean Battery Cables

x

21. Check Hydraulic Hoses and Lines

x

General

1-42

627333-A  

NOTE: 1. For wheel bolt tightening in the break in

period see the introduction section and wheel

tightening in the section of the operators

manual.

NOTE: 2. See engine manual to check which interval

on prefer to which kind of coolant.

22. Check Air Hoses

x

23. Check Engine Belts and Tensioner

x

24. Check Rotating Bearing

x

25. Remove Plug Bottom of Fuel Tank Remove 

Sediment

x

26. Check Cab Mounts

x

27. Clean Heat Exchangers

x

28. Check level Axle Oil

x

29. Grease Drive Shaft Hanger Bearing

x

x

30. Replace Engine Oil and Filter

x

x

31. Clean or Replace Cab Air Filters

x

32. Check Service Brake System Operation

x

x

33. Replace Fuel Filters

x

x

34. Tighten Wheel Bolts

note 1

x

35. Retorque Axle Bolts

x

x

36. Replace Air Dryer Filter

x

37. Retorque Articulation Pin Bolts and Steering 

Cylinder Bolts

x

x

38. Lubricate back seat adjusters and Armrest 

Mechanism

x

39. Calibrate Transmission

x

x

40. Replace Axle Oil

x

x

41. Replace Transmission Oil and Filter

x

x

42. Replace Interne Oil Filter Gearbox

x

43. Replace Air Cleaner Elements

x

44. Replace Cab Air Filter

x

45. Flush and Replace Coolant

note 2

46. Replace Hydraulic Filter

x

x

47. Replace Hydraulic Oil

x

x

48. Clean Axle Breather

x

x

x

49. Check Drive Shaft Hanger Bearings

x

50. Check Cross Bearings of Drive Shafts

x

51. Replace Fuel In-line Strainer

x

Service Item

Initial 

250 

Hours

Daily

50 

Hours

100 

Hours

250 

Hours

500 

Hours

1000 

Hours/

Annual

627333-A  

1-43

General

FIG. 10

P000089

45

4

38

21

47

8

10

19

50

50

19

41

9

1

1

1

1

5

33

30

6

25

25

23

7

20

13

34

13

34

13

34

13

34

38

39

27

36

3

11

37

11

37

37

29

49

31 44

46

42

51

General

1-44

627333-A  

FIG. 11

P000090

12

43

44

31

28

40

32

28

40

32

41

31

44

21

16

16

17

14

18

18

35

35

35

35

24

15

15

48

48

26

26

 

 

 

 

 

 

 

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