Cautions…………………………………… 1-1 Tightening Torque……………….1-10
VIN Number & Engine Number………….…..1-4    Lubricant, Sealing Agent………..1-11
Main Data Table…………………..……… ..1-5 Cable Routing…………………...1-12
Overhaul Data Table………………………..…1-6

Cautions
Safety Cautions

1. Hazardous components in exhaust. Do not run the engine in a enclosed or poorly ventilated

place for long time.

2. Do not touch the engine or muffler with bare hands after the engine has just stopped to avoid

scalding. Wear long-sleeve work clothes and gloves for operation.

3. Battery liquid (dilute sulfuric acid) is highly caustic and may cause burns to skin and eyes.

Flush with water if splashed to skin and get immediate medical attention. Flush with water if
splashed to clothes to avoid burns. Keep battery and liquid away from reach of children

4. Coolant is poisonous. Do not drink or splash to skin, eyes or clothes. Flush with plenty of soap

water if splashed to skin. If splashed into eyes, flush with water and consult the doctor. If
drinking the coolant, induce vomit and consult the doctor. Keep coolant away from reach of
children.

5. Wear proper work clothes, cap and boots. If necessary, were dust-glass, gloves and mask.

6. Gasoline is highly flammable. No smoking or fire. Also keep against sparks. Vaporized

gasoline is also explosive. Operate in a well-ventilated place.

7. When charged, Battery may generate hydrogen which is explosive. Charge the battery in a

well-ventilated place.

8. Be careful not to get clamped by the turning parts like wheels and clutch.

9. When more than two people are operating, keep reminding each other for safety

purpose.

Cautions for Disassembling and Assembling

1. Use genuine CFMOTO parts, lubricants and grease

2. Clean the mud, dust before overhauling

3. Store the disassembled parts separately in order for correct assemble.

4. Replace the disassembled washers, o-rings, piston pin retainer, cotter pin with new ones.

5. Elastic retainers might get distorted after disassembled. Do not use the loosened retainers.

1-1

1. Overhaul Information

6. Clean and blow off the detergent after disassembling the parts. Apply lubricants on the

surface of moving parts. Measure the data during disassembly for correct assembling.

7. If you do not know the length of screws, install the screws one by one and make sure they

are screwed in with same depth.

8. Pre-tighten the bolts, nuts and screws, then tighten according to the specified torque,

from big to small and from inner side to outer side.

9. Check if the disassembled rubber parts are aged and replace if necessary. Keep the

rubber parts away from grease.

10. Apply or inject recommended lubricant to the specified parts.

11. Use special tools wherever necessary.

12. Replace the disassembled ball bearings with new ones.

13. Turn the inner and outer rings of ball bearing to make sure the bearing will turn smoothly.

Replace if the axial or radial play is too big. If the surface is uneven, clean with oil and

replace if the cleaning does not help.

When pressing the bearing into the machine or to the shaft, replace the bearing if it could not

be pressed tight.

14. Install the one-side dust-proof bearing in the right direction. When assembling the open

type or double-side dustproof bearing, install with manufacturer’s mark outward.

15. Keep the bearing block still when blowing dry the bearing after washing clean. Apply

oil or lubricant before assembling.

16. Install the elastic circlip properly. Turn the circlip after assembling to make sure is has been

installed into the slot.

17. After assembling, check if all the tightened parts are properly tightened and can move

smoothly.

18. Brake fluid and coolant may damage coating, plastic and rubber parts. Flush these parts with

water if splashed.

19. Install oil seal with the side of manufacturer’s mark outward.

Do not fold or scratch the oil seal lip. Apply grease to the oil seal lip before

assembling

20. When installing pipes, insert the pipe till the end of joint. Fit the pipe clip, if any, into

the groove. Replace the pipes or hoses that cannot be tightened.

21. Do not mix mud or dust into engine and/or the hydraulic brake system.

1-2

1. Overhaul Information

22. Clean the gaskets and washers of the engine casing before assembling. Remove the

scratches on the joint faces by polishing evenly with an oilstone.

23. Do not twist or bend the cables too much. Distorted or damaged cables may cause poor

operation.

24. When assembling the parts of protection caps, insert the caps to the grooves, if any.

1- 3

1. Overhaul Information

VIN Number and Engine Number

Vehicle Identification Number: LCELDTS~

Engine Number: CF188~

1- 4

1. Overhaul Information

Main Data Table

Item Parameter

Model CF500/CF500-A

Length 2120mm/2320mm
Width 1170mm
Height 1230mm
Wheel base

1290mm/1490mm

Engine type

CF188

Displacement 493ml
Fuel type

Unleaded gasoline 90 Octane or
above

Dry weight

337Kg/340Kg

Number

Passengers

1 for CF500, 2 for CF500-A
(including driver)

Max. Load

150kg/225Kg

Front

25x8-12

Tire

Rear

25x10-12

Ground Clearance

275mm

Min. turning diameter

4.5m/4.8m

Starting

Electrical starting/Recoil starting

Engine

type

Single cylinder, 4-stroke,
Liquid-cooled, 4 valves, OHC

Combustion chamber type

Triangle

Valve Driving type

SOHC chain driving

Bore x stroke

87.5mm X 82.0mm

Compression Ratio

10.2:1

Max. power

24Kw/7000 rpm

Max. torque

36N.M/5500 rpm

Lubrication type

Pressure & Splash

Oil pump type

Rotor

Oil filter type

Full flow filter screen

Engine

Cooling type

Closed coolant circulation

1-5

1. Overhaul Information

1- 6

Item Parameter

Air Filter type

Sponge element filter

Type

Vacuum Diaphragm type
MIKUNI BSR36-89

Fuel

device Carburetor

Diameter of mixing
valve

36mm

Type Wet,

auto-centrifugal

Clutch

Operation mode

Automatic (CVT) + Parking &
Gear shifting

Gear type

Bevel gear

Initial Transmission

Reduction ratio

2.938

Gear type

Bevel Gear

Secondary
transmission

Reduction ratio

2.938

Type

Automatic (CVT) + Parking &
Gear shifting

Function Auto-centrifugal
Transmission ratio

2.88~0.70

Final Ratio 1.333 (24/18, bevel gear)
Secondary
Ratio

1.952 (41/21)

Gears

Low Gear: 2.25 (36/16), High
Gear: 1.35(27/20), Reverse
Gear: 3.828

Gearing

Gearbox

Gear

Ratio

Total

Low Gear: 5.857, High Gear:
3.514, Reverse Gear: 3.828

Right 30

◦

Steering
device

Steering angle

Left 30

◦

Front Hydraulic

Disc

Brake type

Rear Hydraulic

Disc

Bumper
Device

Suspension

Swing Arm

Frame
type

Welded steel tube and plate

1. Overhaul Information

Overhaul Datasheet

Lubricating device

Item

Standard Service

limit

Volume when replacing

1900m

—

Engine Oil
Capacity

Full capacity

12200 m

—

Recommended Oil (see original)

●

Specially for 4-stroke

motorcycle

SAE-10W-40

、

20W-50

Substitutes must be used in the
following range.

●

API type: SE or SF grade

●

SAE type: Choose from the left

chart according to the
environmental temperature

Gap between inner
and outer rotors

0.07~0.15mm 0.20mm

Gap between outer
rotor and body

0.07

～

0.17mm

0.25mm

Oil pump
Rotor

End face gap

0.05

～

0.10mm

0.12mm

Fuel Device

Item Standard

Fuel Tank Capacity

Full capacity

19.0

Type MIKUNI

BSR36-89

Main jet

N102221-130#

Idle jet

N224103-22.5#

Carburetor

Idle speed

1300

100r/min

Cooling Device

Item Standard

Full Capacity

1140m

Reservoir tank capacity

340m

Coolant

capacity

Standard density

30%

Opening pressure of radiator cap

108kpa(1.1kgf/cm

)

Temperature / valve open

◦

Temperature/valve full open

88 C

◦

Thermostat

Overall lift

3.5-4.5mm

1-7

1. Overhaul Information

Front Wheel

Item Standard

Service

Limit

Vertical 1.0mm 2.0mm

Play of wheel rim

Horizontal 1.0mm 2.0mm

Groove -- 3.0mm

Front

Wheel

Tire

Pressure 35kpa(0.35kgf/cm

) --

Rear Wheel

Item Standard

Service

Limit

Vertical 1.0mm 2.0mm

Play of wheel rim

Horizontal 1.0mm 2.0mm

Groove -- 3.0mm

Rear

wheel

Tire

Pressure 35kpa(0.35kgf/cm

) --

Brake System

Item Standard

Service

Limit

Brake lever play

0mm

Front brake

Brake disc thickness

3.5mm

4mm

Brake lever play

5-10mm

Brake Pedal Play

0mm

Rear brake

Brake disc thickness

7.5mm

6.5mm

Battery

、

Charging System

Item

Standard

Model

Permanent magnet AC type

Output

3- phase AC

AC magneto Motor

Charging coil Resistance (20

℃

)

0.2-0.3

Ω

Rectifier

Three-phase annular rectification, Silicon controlled

parallel-connected regulated voltage

Capacity

12V18Ah

Fully charged

12.8V

Terminal

point

voltage

Insufficient charge

<11.8V

Standard 0.9A/5~10H

Battery

Charging

current/time

Quick

4A/1H

Ignition system

Item

Standard

Ignition

CDI ignition

Type DPR7EA-9(NGK)

Optional DR8EA,

D7RTC

Spark Plug

Spark plug gap

0.8-0.9mm

Ignition timing

Max. advanced angle

Ignition coil

Above 200V

Peak voltage

Pulse generator

150V

1-8

1. Overhaul Information

Light

、

Instrument

、

Switch

、

Pickup coil

Item

Standard

Main 20A

Fuse

Auxiliary

10A 15Ax3

Head light

（

Hi/Lo

）

12V-35W/35W

Brake light/tail light

12V-21W/5W

Turning light

12V-10Wx4

Dashboard indicator light

12V-1.7W

Light

，

Bulb

Other indicators

12V -3.4W

1-9

1. Overhaul Information

Tightening torque

Item

Torque N·m(kgf·m)

Item

Torque N·m(kgf·m)

5mm Bolt, nut

5(0.5)

5mm Screw

4(0.4)

6mm Bolt, nut

10(1.0)

6mm Screw

9(0.9)

8mm Bolt, nut

22(2.2)

6mmSH Bolt with flange,

10(1.0)

10mm Bolt, nut

34(3.5)

6mm Bolt with flange, nut

12(1.2)

12mm Bolt, nut

54(5.5)

8mm Bolt with flange, nut

26(2.7)

10mm Bolt with flange, nut

39(4.0)

For others not listed in the chart, refer to the standard tightening torque.
Notes: 1.Apply some engine oil on the part of screw thread and contact surface

Item

Thread Dia.

(mm)

Quantity Torque

N·m(kgf·m)

Front Upper Bolt, Engine

M8x60 1

35~45

Rear Upper Bolt, Engine

M10x1.25x110

40~50

Front Upper Bolt, Engine Bracket

M8x14

35~45

Rear Upper Bolt, Engine Bracket

M8x14

35~45

Lower Mounting Bold, Engine

M12x1.25x140

50~60

Bolt, Swing Arm

M10x1.25x70

40~50

Bolt, Rear Absorber

M10x1.25x50

40~50

Bolt, Front Absorber

M10x1.25x50

40~50

Bolt, Rear Wheel Support

M10x1.25x100

40~50

Mounting Nut, Rim

901-07.00.02 M20

50~60

Nut, Rim Shaft

901-07.00.03 M10

110~130

Mounting Screw, Rear Brake Pump

M6x25

18~22

Bolt, Rear Brake Caliper

M10x1.25x20

40~50

Bolt, Front Brake Disc

901-08.00.03 M8

25~30

Bolt, Front Brake Caliper

M8x14

35~45

Bolt, Handlebar

M8x55

20~30

Nut, Tie-rod

M10x1.25

40~50

Locknut, Steering Stem

M14x1.5

100~120

Rear Mounting Bolt, Muffler

M8x30

30~50

Bolt, Exhaust Pipe

M8x14

30~35

Mounting Bolt, Muffler

M8x40

30~35

Mounting Bolt, Rear Axle

M10x1.25x110

40~50

Mounting Bolt, Front Axle

M10x1.25x90

40~50

Mounting Bolt, Front Axle

M10x1.25x25

40~50

Bolt, Front Axle Support

M8x14

35~45

Bolt, Rear Transmission Shaft Rear End

901-30.00.01

40~50

Bolt, Rear Transmission Shaft Front End

901-29.00.01

35~45

Bolt, Front Transmission Shaft

901-29.00.01

35~45

Thermoswitch CF250T-420500

28~30

Bolt 1, Front Rack

M8x14

35~45

Bolt 2, Front Rack

M6x12

25~30

Bolt, Rear Rack

M8x14

35x45

1- 10

1. Overhaul Information

Lubricant, Sealing Agent

Application Areas

Cautions

Lubricants & Grease

Oil Seal Lip, Steering Stem

Pivot, Rear Brake Pedal

Joints, Throttle Cable

Throttle Lever

Multi-purpose Lubricating

Grease

Dust-proof Seal Lip, Front

Shock absorber

#5 Absorber Oil

Inner surface, Handlebar

Engine Oil

1-11

1. Overhaul Information

Cable Routing

1. Connector, Fan Motor 2. Connector, CDI 1. Ignition Coil 2. Water Temperature Sensor
3. CDI 4. Wire Clip 3. Cable, Parking 4. Breather Hose, Reservoir Tank

5. Connector, Starting Switch 5. Vacuum Tube 6. Wire Clip
6. Connector, Dashboard 7. Connector for Magneto, Gear Sensor and Pickup Coil

7. Connector, Handlebar Switch (L&H) 8. Fuel Pipe, Carburetor
8. Connector, Ignition Switch 9. Wire, Starting Motor

9. Wire Clip 10. Steel Wire Clip

1-12

1. Overhaul Information

1-13

Content .. 1 2 ..

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