CFMoto ATV CF800-2 4x4. Service Manual - part 1

INSTRUCTIONS

Thank you for purchasing a CFMOTO vehicle, and welcome to join our worldwide family of CFMOTO 
owners. 
We proudly produce an exciting line of utility and recreational products.

●All terrain vehicle (ATV)
●Utility vehicle (patrol, forest protecting and hunting)
●Motorcycles and scooters

CFMOTO,  a company which is specialized in production of liquid-cooled engine, is the top-level

 supplier in China

.

Compared to same displacement of air

-

cooled engine

,

engine cooling effect is

 

better

,

oil temperature can be adjusted more freely, more powerful and lower fuel consumption,

 longer engine working life. 

      

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommen-
dations in this owner

'

s manual. Your manual contains instructions for minor maintenance,  but 

information about major repairs is outlined in the

 

CFMOTO

 

service manual and should be performed

 

only by

 

CFMOTO

 

service

 

dealer and technician

.

      

Your

 

CFMOTO

 

dealer knows your vehicle best and is interested in your total satisfaction. Be sure to

 return to your dealership for all of your service.

-3-

Due to constant improvements in the design and quality of production components, 
some minor discrepancies may result between the actual vehicle and the information

 presented in this publication. Depictions and/or procedures in this publication are
 intended for reference use only.

VIN No…………………………………………………………………………………………    

5

Operator Safety………………………………………………………………………              6

Features and Controls………………………………………………………………………  43
Operation……………………………………………………………………………………… 63
Maintenance & Lubrication…………………………………………………………………89
Clean & Storage……………………………………………………………………………… 131
Troubleshooting………………………………………………………………………………137
Specifications………………………………………………………………………………… 148
Wiring diagram………………………………………………………………………………   154

TABLE OF CONTENTS

…   

…   

-4-

……    

…   

Safety decals and locations ………………………………………………………              

……    

…   

37

Record your ATV

'

s identification numbers in the spaces provided, Remove the spare key and store

 in a safe place. Your key can be duplicated only by mating key blank with one of your existing keys. 

So if both keys are lost, the complete lock kits have to be replaced

.

VEHICLE IDENTIFICATION NUMBER

 

①

②

③

Vehicle identification number:

Vehicle model number:

Engine serial number:

-5-

Operator Safety

WARNING

Failure to heed

 

the

 

warnings

 

contained

 

in

 

this manual can result in serious

 

injury or death. An ATV 

 

is not a toy and can be hazardous to operate.

 

This vehicle handles differently from other vehicles, 

such as motorcycles and cars.

 

Read this owner

'

s manual. Understand all safety warnings, precautions and operating procedures

 before operating an  ATV. 

A collision or rollover can occur quickly , even during routine mann-

 euvers, like turning, or over obstacles, if you fail to take proper precautions. 

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under the age of 16.

Know Your Vehicle

As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and

 the protection of our environment.

 

Read and understand your owner's manual, which includes 

valuable information about all aspects of your vehicle, including safe operating procedures.

-6-

Operator Safety

Safety Training

When you purchased your new ATV, your dealer offered a hands-on safety training course that covers 

all aspects of vehicle safety. You were also provided with printed materials that explain safe operating

 procedures.

 

You should review this information on a regular basis.

 

If you purchased a used ATV from

 a party other than a dealer, you can request this free safety training from any

 

authorized dealer.

 

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area

. 

We strongly advise you to strictly follow the recommended

 

maintenance program outlined in your

 

 

owner's

 

manual. This preventive maintenance program is designed to ensure that all critical com-

ponents on your vehicle are thoroughly inspected at specific intervals.

 

The following signal words 

and symbols appear throughout this manual and on your ATV. Your safety is involved when these 

words and symbols are used. Become familiar with their meanings before reading the manual.  

The safety alert symbol

 

indicates

 

a

 

potential

 

personal

 

injury

 

hazard

.

WARNING

-7-

Operator Safety

The safety alert warning indicates a potential hazard that may result in serious injury or death.

WARNING

The safety alert caution indicates a potential hazard that may result in minor personal injury or 

 damage to the vehicle.

CAUTION

A caution indicates a situation that may result in damage to the vehicle.

CAUTION

A note will alert you to important information or instructions.

NOTE

Serious injury or death can result if you don

'

t follow these instructions and procedures, which are

 outlined in further detail within your owner

'

s manual.

Read

 

this

 

manual

 

and

 

all

 

labels

 

carefully

, 

and

 

follow

 

the

 

operating procedures described.

WARNING

-8-

Operator Safety

Never operate an ATV without proper instruction. Take a training course. Beginners should receive 

training from a certified instructor. Contact an  authorized

 

ATV dealer to find out about the training

 courses nearest you. 

 

Never allow anyone under

 1 6 

years of age to operate this

 

ATV

.

 

Never permit a guest to operate the

 

ATV

 

unless the guest has read this manual and all product 

labels and has completed a certified safety training course

.

 

Never operate an

 

ATV

 

without wearing

 

an

 

approved

 

helmet

 

that

 

fits

 

properly

.

Always wear eye

 

protection

 (

goggles

 

or

 

face

 

shield

),

gloves

,

boots

,

a

 

long

-

sleeved

 

shirt

 

or

 

jacket

,

and

 

long

 

pants

. 

 

Never consume alcohol or drugs before or while operating an

 

ATV

.

 

Never

 

operate at excessive speeds. Travel at speeds appropriate for the terrain, visibility and 

operating conditions, and your experience.

 

Never attempt wheelies

,

jumps or other stunts

.

 

Always inspect your

 

ATV

 

before each use to make sure it

'

s in safe operating condition.

 

Always 

follow the inspection and maintenance procedures and schedules outlined in your owner

'

s manual.

-9-

Operator Safety

 

Always keep both hands on the handlebars and both feet on the foot

-

rests of the

 

ATV

 

during 

operation

.

 

Always travel slowly and use extra caution when operating on unfamiliar terrain

.

Be alert to changing terrain conditions.

 

Never operate on excessively rough

,

slippery

,

or loose terrain

.

 

Always follow proper turning procedures as described in this manual

.

Practice turning at low speeds

 before attempting to turn at faster speeds. Do not turn at excessive speeds.

 

Always have the

 

ATV

 

inspected by an authorized dealer if

 

it

'

s been involved in an accident.

 

Never operate on hills too steep for the

 

ATV

 

or for your abilities. Practice on smaller hills before 

attempting larger hills.

 

Always follow proper procedures for climbing

 

hills

.

Check the terrain carefully before ascending a

 

hill

.

Never climb hills with

 

excessively slippery or loose

 

surfaces

.

Shift

 

your

 

weight

 

forward. Never

 open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed. 

-10-

Operator Safety

 

Always follow proper procedures for going downhill and for braking on hills

.

Check the terrain 

carefully before you start down a hill

.

Shift your weight backward

.

Never go down a hill at high speed

. 

Avoid going down a hill at an angle

,

which would cause the vehicle to lean sharply to one side

.

Travel

 

straight

        

down the hill when possible. 

 

Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery

 or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around
 on any hill until you

'

ve mastered (on level ground) the turning technique

 

outlined in this manual.

 Avoid crossing the side of a steep hill when possible.

 

Always use proper procedures if you stall or roll backwards while climbing a hill

 

To

 

avoid stalling

, 

maintain a steady speed when climbing a hill

.

If you stall or roll backwards, follow the special proc-

edure for braking described in this manual. Always dismount on the uphill side, or to either side if the

 ATV is pointed straight uphill. Turn the ATV around and remount following the procedure described

 in this manual.

-11-

Operator Safety

 

Always check for obstacles before operating in a new area

.

Never attempt to operate over large

 

obstacles

,

such as rocks or

 

fallen

 

trees

.

Always follow proper procedures when operating over

 obstacles as described in this manual.

 

Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and use extra

 caution to reduce the chance of skidding or sliding out of control.     

                                                                        

Avoid operating the ATV

 

through deep or fast-flowing water. If it 

'

s

 

unavoidable

,

travel slowly , 

balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward

 motion. Do not make sudden turns or stops, and do not make sudden throttle changes.

Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary,

 apply them lightly several times to allow friction to dry out the pads.

Always check for obstacles or people behind the ATV before operating in reverse. When it s safe to

 proceed in reverse, move slowly and avoid turning at sharp angles.

-12-

Operator Safety

Always use the size and type of tires specified for your ATV, and always maintain proper tire pressure.

Never modify an ATV through improper installation or use of accessories.

Never exceed the stated load capacity for your ATV. Cargo must be properly distributed and securely

 attached. Reduce speed and follow the instructions in  this manual for carrying cargo or towing. Allow

 a greater distance for braking.

Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or acci-

dental starting.

 

Child or pets shall not be carried on the racks

.

 

Never touch running parts

,

such as wheels

,

drive shaft

,

etc

.

FOR MORE INFORMATION ABOUT ATV SAFETY, PLEASE CONTACT WITH YOUR DEALER.

-13-

Operator Safety

Equipment Modifications

We are concerned with the safety of our customers and for the general public. Therefore

,

we strongly

 

recommend that consumers do not install on an

 

ATV

 

any equipment that may increase the speed or

 power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifi-

cations to the original equipment of the vehicle create a substantial safety hazard and increase the

 risk of body injury. The warranty on your ATV is terminated if any equipment has been added to the 

vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers,
or large racks, may change the handling characteristics of the vehicle. Use only approved accessories, 
and familiarize yourself with their function and effect on the vehicle.

NOTE

-14-

Operator Safety

WARNING

POTENTIAL HAZARD

Operating this ATV without proper instruction.

 

WHAT CAN HAPPEN

The risk of an accident is greatly increased if the operator does not know how to operate the ATV

 properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARD

Beginning and inexperienced operator should complete the certified training course offered by dealer. 
Operators should regularly practice the skills learned in the course and the operating techniques 
described in the owner

'

s manual.

WARNING

POTENTIAL HAZARD

Failure to follow the age recommendations for this ATV.

-15-

Operator Safety

WHAT CAN HAPPEN

Severe injury and/or death could occur if a child under the minimum age recommendation operates

 an ATV.

Even though a child may be within the recommended age group for operating some ATVs, he/she

 may not have the skills, abilities or judgment needed to operate an ATV safely and could be suscep-

tible to accident or injury.

HOW TO AVOID THE POTENTIAL

Operation is prohibited for anyone under 16 years of age.

WARNING

POTENTIAL HAZARD

Carrying passengers more than the rated passenger capacity

.

WHAT CAN HAPPEN

This is a 2-person ATV. Only 1 passenger is allowed.

 

Carrying 2 or more passengers greatly reduces

 the operator

'

s ability to balance and control the ATV, which could cause an accident and injury to the

 operator and/or passengers.

-16-

Operator Safety

HOW TO AVOID THE HAZARD

Never carry 2 or more passengers on this ATV.

 

WARNING

POTENTIAL HAZARD

Carrying a passenger in the rear rack.

WHAT CAN HAPPEN

A passenger riding in the rear

 

rack could 

be ejected from the

 

vehicle unexpectedly 

or may contact moving components, both 

of which can result in severe injury or death.

HOW TO AVOID THE HAZARD

Never allow passengers to ride in the rear rack.

POTENTIAL HAZARD

Operating this ATV without wearing

 

an

 

approved helmet, eye protection.

-17-

 

Operator Safety

And protective clothing.

WHAT CAN HAPPEN

Operating an ATV without an 

approved helmet increases the risk

of a severe head injury or death in 

the event of an accident.

 

Operating 

without eye protection could result in

an accident and could increase the chance

 of a severe eye injury in the event of an accident

.

HOW TO AVOID THE HAZARD

Always wear an approved helmet that fits properly.
Always wear eye protection

 (

goggles

 

or

 

face

 

shield

) , 

gloves, long-sleeved shirt or jacket, and

 long pants.

WARNING

POTENTIAL HAZARD 

-18-