Index Manuals Kobelco SK160LC-6E / ED190 / SK210LC-6E / SK250LC-6E / SK290LC-6E / SK330LC-6E. Service Manual (2002)

Kobelco SK160LC-6E / ED190 / SK210LC-6E / SK250LC-6E / SK290LC-6E / SK330LC-6E. Service Manual - page 1

Training Material

SK160LC-6E YM03U0522 -

ED190 -6Е YL03U0136 -

SK210LC-6E YQ08U0969 -

SK250LC-6E LL09U0575 -

SK290LC-6E LB04U0298 -

SK330LC-6E YC07U0623 -

2002 KOBELCO CONSTRUCTION MACHINERY AMERICA LLC. Calhoun. Georgia / Stafford. Texas USA. All rights reserved. Any use of

editorial or pictorial content is stnctly prohibited without express written permission from KCMA LLC Calhoun. Georgia / Stafford. Texas USA. Printed in USA

(11/02)

ISSUED: 11/02; REV. 0

Certificate No. CERT-02455-99-AQ-HOU-RAB

This is to ccrtify that the Quality System of

KOBELCO CONSTRUCTION MACHINERY AMERICA LLC

at

501 Richardson Road, Calhoun, GA 30701 USA 12755 S. Kirkwood, Stafford, TX 77477 USA

Has been found to conform to Quality Standard:

ISO 9001, 1994

This Certificate is valid for the following products/service ranges:

THE DESIGN, MANUFACTURE AND DISTRIBUTION OF CONSTRUCTION EQUIPMENT

MINOR CHANGE TRAINING MANUAL

WARN I N G

READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS MANUAL BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE, ATTACHMENT OR SYSTEMS OPERATION. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT ARE THEREFORE NOT ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT SPECIFICALLY RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE FOR YOU AND OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR MADE UNSAFE BY THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU CHOOSE.

Kobelco Construction Machinery America LLC Service Support
KOBELCO

Kobelco Construction Machinery America LLC.
Page 1-1
Kobelco Construction Mchinery America LLC.

12755 S Kirkwood Stafford, TX. 77477 U.S.A.

Phone: 281.240.4876 I 281.240.4800 / Fax: 281.240.5026
Service Support Staff-2002
DvnintK Accra
Howard Schilling NATIONAL SERVICE MANAGER Stafford, TX (Ext. 220)
Larry Stultz

ASSISTANT SERVICE MANAGER Stafford, TX (Ext. 300)

Ernest Alvarado SERVICE TECHNICIAN Stafford, TX (Ext. 291)
Brook See

ADMINISTRATIVE ASSISTANT Stafford, TX (Ext. 227)
Donna England

FILE I PHONE CLERK - Service Stafford, TX (Ext. 294)
Warranty
Richard Cotten WARRANTY ANALYST Stafford, TX (Ext. 218)
Dan Collins

WARRANTY MANAGER Stafford, TX (Ext. 279)
Kim Fowler

WARRANTY ADMINISTRATOR Stafford, TX (Ext. 226)
Todd White

WARRANTY COORDINATOR Stafford, TX (Ext. 287)
Training Department
Training Department

Stephen Causby

ASSISTANT TRAINER - SERVICE

Calhoun, GA 706.629.5572 (Ext.#179)
Michael Watt

TRAINING MANAGER-SERVICE Stafford, TX (Ext. 276)
Publications
Chris Lee

MANAGER - TECHNICAL PUBLICATIONS Stafford, TX (Ext.223)
John Kuhn

ASST. MANAGER - TECHNICAL PUBLICATIONS

Stafford. TX (Ext. 211)
Joan Morris

SERVICE-TECHNICAL PUBLICATIONS Calhoun, GA 706.629.5572 (Ext.#162)
Di-N.ua- Лчял Ofc<C
Page 1-2
National Accounts
S. Warren White

NATIONAL ACCOUNTS MANAGER Stafford, TX (Ext. 222)

Chris Donnelly

SERVICE SUPPORT - NATIONAL ACCOUNTS

Stafford, TX (Ext. 285)
Bill Barton

NATIONAL ACCOUNTS PARTS Stafford, TX (233)

Terry Ficken

SERVICE SUPPORT - NATIONAL ACCOUNTS Stafford, TX. (Ext. 297)
FIELD SERVICE:
Scott Emmans

SERVICE SUPPORT MANAGER Gorham, ME PHONE: 207.839.0437 FAX: 207.839.0464
John Adams

SERVICE SUPPORT MANAGER Reynoldsburg, OH PHONE: 614.864.5863 FAX: 614.864.7661
John Duff

SERVICE SUPPORT MANAGER Cape Coral, FL PHONE: 941.772.57f~

FAX: 941-772-7359 Страница 10 из 692

Butch Hurst
SERVICE SUPPORT MANAGER Stafford, TX. (Ext. 264)
Tavne Ivie

National Accounts
S. Warren White Bill Barton
NATIONAL ACCOUNTS MANAGER NATIONAL ACCOUNTS PARTS
Stafford, TX (Ext. 222) Stafford, TX (233)
Chris Donnelly Terry Ficken
SERVICE SUPPORT - NATIONAL AC- SERVICE SUPPORT- NATIONAL
COUNTS ACCOUNTS
Stafford, TX (Ext. 285) Stafford, TX. (Ext. 297)
FIELD SERVICE:
Scott Emmans JohnAdams
SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Gorham, ME Reynoldsburg, OH
PHONE: 207.839.0437 PHONE: 614.864.5863
FAX: 207.839.0464 FAX: 614.864.7661
John Duff Troy Hitchcoc
SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Cape Coral, FL PHONE: 941.772.5709 FAX: 941-772-7359 Stafford, TX. (Ext. 264)
Butch Hurst Tayne Ivie
SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Knoxville, TN Lehi, UT
PHONE: 865.980.9537 PHONE: 801.766.8593
FAX: 865.982.3087 FAX: 801.766.8594
RichArchibald Georae Limpkins
SERVICE SUPPORT MANAGER Technical Support Manager
Spokane, WA. PHONE: 509.325.6363 FAX: 509.325.7171 Stafford, TX. (Ext. 255) Joel Escalante MANAGER OF SALES & PRODUCT SUPPORT - LATIN AMERICA Stafford, TX. (Ext. 279)

Table of contents

Page

2.1 FAMILIARIZATION............................................................................................................................................. 2-2

2.2 GENERAL MACHINE NOMENCLATURE......................................................................................................... 2-2

2.3 OPERATOR CAB NOMENCLATURE................................................................................................................ 2-3

2.4 COMPONENT & CONTROLS NOMENCLATURE............................................................................................. 2-4

A. RIGHT HAND OPERATOR CONSOLE AND MONITOR........................................................................................................................... 2-4

A1. Key Switch- FIGURE 2.4A............................................................................................................................................................... 2-4

A2. Throttle Potentiometer- FIGURE 2.4B........................................................................................................................................... 2-4

A3. Monitor - FIGURE 2.5A....................................................................................................................................................................2-5

1. KPSS Mode Switch- FIGURE 2.5B............................................................................................................................................ 2-5

2. Buzzer Stop Switch - FIGURE 2.5C ........................................................................................................................................... 2-6

3. Screen Change Switch - FIGURE 2.7A...................................................................................................................................... 2-7

4. Wiper & Washer Switch- FIGURE 2.7B..................................................................................................................................... 2-7

5. Auto Accel Switch- FIGURE 2.7D.............................................................................................................................................. 2-7

6. Working Light Selector Switch — FIGURE 2.8A...................................................................................................................... 2-8

7. Travel speed select switch - FIGURE 2.8B................................................................................................................................. 2-8

8. L.C.D. Display- FIGURE 2.29...................................................................................................................................................... 2-9

9. Preventive Maintenance Program - FIGURE 2.12A................................................................................................................. 2-12

10. Monitor Time Adjustment - FIGURE 2.13A.............................................................................................................................2-13

11. LCD Contrast Adjustment - FIGURE 2.13B............................................................................................................................ 2-13

12. Changing Warning Display Language - FIGURE 2.13C........................................................................................................ 2-13

13. Operability fine adjustment function for Dynamic Acera minor change (SK160LC-SK330LC-6E)................................... 2-14

14. Draining Hydraulic System Pressure - FIGURE 2.15A.......................................................................................................... 2-15

A4. Power Boost Switch - FIGURE 2.15D........................................................................................................................................... 2-15

A5. 24 Volt Cigarette Lighter - FIGURE 2.16A.................................................................................................................................... 2-16

A6. Location for Optional Switches - FIGURE 2-16B.......................................................................................................................... 2-16

A7. Cup Holder and Ashtray - FIGURE 2.16C.................................................................................................................................... 2-16

A8. Radio - FIGURE 2.17A................................................................................................................................................................... 2-17

B. LEFT HAND OPERATOR CONSOLE...................................................................................................................................................... 2-18

B1. Climate Control Air Conditioner-FIGURE 2.18Aand 2.18B.....................................................................................................2-18

I. Control Panel Description........................................................................................................................................................... 2-18

II. Fundamental Use - FIGURE 2.18B............................................................................................................................................2-18

III. Control Panel Functions............................................................................................................................................................2-19

B2. Horn switch - FIGURE 2.21 С......................................................................................................................................................... 2-21

B3. Safety Lever-FIGURE 2.21 D......................................................................................................................................................... 2-21

B4. Auto Warm Up Selector Switch - FIGURE 2.22A......................................................................................................................... 2-22

B5. Independent Travel Select Switch - FIGURE 2.23A....................................................................................................................2-23

B6. Heavy Lift Switch - FIGURE 2.23B................................................................................................................................................ 2-23

B7. Swing Flasher Switch - FIGURE 2.23C........................................................................................................................................ 2-23

B8. Double Pump Flow Selector Switch- FIGURE 2.23D (Optional for SK290LC/SK330LC-6E)..................................................... 2-23

C. REAR PANEL AND OTHERS................................................................................................................................................................... 2-24

C1. Swing Parking Brake Release Switch and Hydraulic Back Up System..................................................................................... 2-24

D. OPERATING LEVERS AND CONTROLS................................................................................................................................................. 2-26

D1. Engine Emergency Stop Control - FIGURE 2.26A....................................................................................................................... 2-26

D2. Left Hand Operator Control Lever - FIGURE 2.26B..................................................................................................................... 2-26

D3. Right Hand Operator Control Lever - FIGURE 2.26C.................................................................................................................. 2-26

D4. Left and Right Travel Levers and Pedals -FIGURE 2.27A........................................................................................................... 2-27

D5. Removing the Travel Control Levers............................................................................................................................................. 2-27

E. OPERATOR CAB AND OPERATOR SEAT............................................................................................................................................... 2-28

2.5. MACHINE ACCESS COMPARTMENTS AND DOORS.................................................................................. 2-34

2.1 FAMILIARIZATION

All operators, service mechanics and personnel responsible for operation, inspection and maintenance of the machine should become thoroughly familiar with the controls and components and their functions before working with or on this equipment.

Study the information in this section to become familiar with the controls and components of this machine.

2.2 GENERAL MACHINE NOMENCLATURE

The Nomenclature drawing below (FIGURE 2.2), points out locations of major components of the KOBELCO Dynamic Acera Hydraulic Excavators.

Study these areas and locate these components on the machine. Specific information regarding these components are explained on the following pages of this section.

2.3 OPERATOR CAB NOMENCLATURE

The operator cab nomenclature (FIGURE 2.3), points out locations of operator controls of the

KOBELCO DYNAMIC ACERA Minor Change
hydraulic excavators operator cab. Study these areas and locate these components on the machine. Specific information regarding these components are explained on the following pages of this section.

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