Content .. 5 6 7 8 ..

KTM (690 Enduro EU, 690 Enduro AUS/UK, 690 Enduro USA). Manual - part 7

05/EXHAUST

302045-10

– Loosen screw



302046-10

– Remove screws



– Lift the rear fairing.

302047-10

– Remove screws



– Remove the main silencer.

9.4

Installing the main silencer

302047-11

– Position the main silencer.
– Mount and tighten screws



Guideline

Screw, main silencer holder

25 Nm
(18.4 lbf ft)

302045-10

– Position the exhaust clamp.
– Tighten screw



Guideline

Screw, exhaust clamp on
manifold

25 Nm
(18.4 lbf ft)

Copper paste

302044-11

– Position the exhaust heat shield.
– Mount and tighten screws



Guideline

Screw, exhaust heat shield

8 Nm (5.9 lbf ft)

05/EXHAUST

302046-11

– Mount and tighten screws



Guideline

Rear fairing screw

2 Nm (1.5 lbf ft)

06/AIR FILTER

10.1

Removing the air filter

– Remove the seat. (

p. 58)

100285-10

– Remove screws



. Remove filter box top



100286-10

Note

Engine failure Unfiltered intake air has a negative effect on the service life of the
engine.
– Never ride the vehicle without an air filter since dust and dirt can get into the

engine and result in increased wear.

– Remove air filter



10.2

Installing the air filter

100287-10

– Clean the air filter box.
– Mount air filter



Info

The air filter must lie flush against the air filter box along the entire sealing
surface



If the air filter is not correctly mounted, dust and dirt can penetrate into the
engine and can cause damage.

– Hook filter box top



into the front of the air filter box and swing down.

100285-11

– Mount and tighten screws



Guideline

Screw, air filter box top

2 Nm (1.5 lbf ft)

– Mount the seat. (

p. 58)

10.3

Removing the air filter box

– Take off the side cover. (

p. 58)

300202-10

– Remove screws



– Take off the voltage regulator and hang it to the side in a de-energized state.
– Detach and expose hose



06/AIR FILTER

300203-10

– Remove screws



300204-10

– Remove screws



300205-10

– Loosen hose clip



300206-10

– Raise the air filter box at the rear.
– Loosen the spring-loaded band-type clamp with the special tool and detach bleed

hose



Pliers for spring-loaded band-type clamp (60029057100) (

p. 214)

– Detach connector



of the intake air temperature sensor.

– Take off the air filter box.

10.4

Installing the air filter box

300206-11

– Attach connector



of the intake air temperature sensor.

– Mount bleed hose



. Mount the spring-loaded band-type clamp using the special

tool.

Pliers for spring-loaded band-type clamp (60029057100) (

p. 214)

300205-11

– Position the air filter box.
– Mount and tighten hose clip



06/AIR FILTER

300204-10

– Mount and tighten screws



Guideline

Remaining screws, chassis

10 Nm (7.4 lbf ft)

300203-11

– Mount and tighten screws



Guideline

Remaining screws, chassis

10 Nm (7.4 lbf ft)

300202-11

– Position the voltage regulator.
– Mount and tighten screws



Guideline

Remaining screws, chassis

10 Nm (7.4 lbf ft)

– Route and mount vent hose



without kinking.

– Mount the side cover. (

p. 59)

07/FUEL TANK, SEAT, TRIM

11.1

Opening filler cap

100227-10

– Lift the cover of the filler cap



and insert the ignition key.

– Turn the ignition key 90° counterclockwise and remove the filler cap.

Info

The filler cap has a tank air vent system.

11.2

Closing filler cap

100228-01

– Put the filler cap back on and turn the ignition key 90° clockwise.
– Remove the ignition key and fold down the cover.

11.3

Removing the seat

100230-10

– Pull on strap



and raise the rear of the seat at the same time.

– Pull back the seat and lift it off.

11.4

Mounting the seat

100276-10

– Hook slot



of the seat onto screw



, press the rear downward and at the same

time push it forward.

– Push locking pin



into lock housing



and push the back of the seat down until

the locking pin locks in place with an audible click.

– Finally, check that the seat is correctly mounted.

11.5

Taking off the side cover

– Remove the seat. (

p. 58)

300198-10

– Remove screws



– Pull off the side cover in area



and take off from above.

– Repeat the operation on the opposite side.

07/FUEL TANK, SEAT, TRIM

11.6

Mounting the side cover

300198-11

– Attach the side cover in area



and engage it in area



– Mount and tighten screws



Guideline

Screw, side cover

2 Nm (1.5 lbf ft)

– Repeat the operation on the opposite side.
– Mount the seat. (

p. 58)

11.7

Checking the fuel pressure

Danger

Fire hazard Fuel is highly flammable.
– Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no

fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.

– Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.

Warning

Danger of poisoning Fuel is poisonous and a health hazard.
– Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immedi-

ately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, con-
tact a doctor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according
to regulations and keep it out of the reach of children.

Condition
The fuel tank is completely full.
The ignition is off.
The diagnostics tool is connected.

302037-10

– Press on the metal plate and disconnect the fuel hose connection



Info

Remaining fuel may run out of the fuel hose.

400926-10

– Mount special tool



Pressure testing tool (61029094000) (

p. 214)

– Mount special tool



with nozzle code

0,60.

Testing hose (61029093000) (

p. 214)

– Insert the hose end in a fuel canister.

Guideline

Minimum fuel canister capacity

10 l (2.6 US gal)

– Switch on the ignition.
– Select model.
– Select "ECU Diagnostics".
– Highlight the "Injection management EFI LC4" control unit.
– Press "Continue".
– Select "Actuator test".
– "Please enter the password:"
– Press "Continue".

07/FUEL TANK, SEAT, TRIM

– Select "Fuel pump relay function test".
– Press "Continue".
– In the KTM diagnostics tool, read the information page and start the actuator test

with

"Continue".

Guideline

Maximum duration of actuator test

3 min

400927-01

– Check the fuel pressure with the filler cap closed.

Fuel pressure

When the fuel pump is active

3.3… 3.7 bar (48… 54 psi)

» If the specification is not reached:

– Open the filler cap. (

p. 58)

– Check the tank air vent system.

400928-01

– Check the fuel pressure with the filler cap open.

Fuel pressure

When the fuel pump is active

3.3… 3.7 bar (48… 54 psi)

» If the specification is not reached:

– Check that the fuel line is clear.
– Change the fuel filter. (

p. 60)

– Replace the fuel pump.

– Stop the "Function test of fuel pump control" actuator test by pressing the "Quit" but-

ton.

– Dismantle the special tools.
– Connect the fuel hose connection.

11.8

Changing the fuel filter

Danger

Fire hazard Fuel is highly flammable.
– Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no

fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.

– Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.

Warning

Danger of poisoning Fuel is poisonous and a health hazard.
– Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immedi-

Warning

Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to get into the ground water, the ground, or the sewage system.

– Disconnect the battery. (

p. 72)

– Drain the fuel from the fuel tank into a suitable container.

300562-10

– Remove screws



Content .. 5 6 7 8 ..