Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 1003

4

Safety Precautions

⇒ “4.1 Road Test with Testing Equipment Safety Precautions”,

page 5
⇒ “4.2 Start/Stop System Safety Precautions”, page 6

4.1

Road Test with Testing Equipment

Safety Precautions

To avoid injury and damage to the vehicle, observe the following:

WARNING

Vehicles with a DSG® transmission - accidentally moving the

selector lever when the engine is running can cause an acci‐

dent and personal injury.

♦ Move the selector lever into “P” and pull the parking brake

lever before working with the engine running.

Poison!

♦ When engine is running, an exhaust extraction system

must always be connected to exhaust system.

If testers and measuring equipment must be used during a test

drive, follow the points below:

WARNING

Distraction and testing equipment that is not secured properly

can cause accidents.
The passenger airbag could pose a risk if it deploys in a colli‐

sion.

• Operating testing equipment while driving causes it to shift

position.

• There is an increased risk of injury due to unsecured test‐

ing equipment.

♦ Always secure testing equipment on the rear seat using a

strap and have a second person in the rear seat operate

it.

Observe the following to prevent personal injury and damage to

the electrical/electronic components:
♦ Connect and disconnect test equipment only when the ignition

is off.

Caution

Risk of damaging electronic components when disconnecting

the battery.

♦ Complete the steps for disconnecting the battery.
♦ Always turn off the ignition before disconnecting the bat‐

tery.

– Disconnect the battery, refer to ⇒  Electrical Equipment; Rep.

Gr.  27 ; Battery; Battery, Disconnecting and Connecting .

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

4. Safety Precautions    

5

4.2

Start/Stop System Safety Precautions

WARNING

Danger of injury through automatic motor starting with vehicles

with the Start/Stop System.

♦ For vehicles with an activated Start/Stop System (recog‐

nizable from a notification in the instrument cluster), the

motor can be started automatically if needed.

♦ For this reason make sure the Start/Stop System is disa‐

bled when working on the vehicle (turn off ignition, if

needed, turn the ignition back on).

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

6

     Rep. Gr.00 - General, Technical Data

5

Electrical Components

⇒ “5.1 Electrical Component Locations Overview”, page 7

5.1

Electrical Component Locations Over‐

view

5.1.1

Electrical Component Locations Overview, Rear Final Drive “0CQ” with

Haldex clutch Generation V

1 - All Wheel Drive Control

Module - J492-

❑ Important signals are

transmitted from the en‐

gine control module and

ABS Control Module -

J104- via the Data bus

to the All Wheel Drive

Control Module .

❑ Removing and instal‐

ling, refer to

⇒ “8.5.1  All Wheel Drive

Control Module J492 ,

Removing and Instal‐

ling, Generation V”,

page 52

2 - Haldex Clutch Pump -

V181-

❑ Can be checked in “Gui‐

ded Fault Finding” using

the Vehicle Diagnostic

Tester .

❑ Removing and instal‐

ling, refer to

⇒ “8.3.1  Haldex Clutch

Pump V181 , Removing

and Installing, Genera‐

tion V”, page 46

 .

3 - Data Link Connector (DLC)

❑ Installed location: inside

the left front footwell

4 - Accelerator Pedal Position

Sensor - G79- and Accelerator

Pedal Position Sensor 2 -

G185-

❑ Removing and instal‐

ling, refer to ⇒  Fuel Sup‐

ply System; Rep. Gr.  20 ; Accelerator Pedal Mechanism .

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

5. Electrical Components    

7

39 – Final Drive, Differential

1

Specifications

⇒ “1.1 Fastener Tightening Specifications”, page 8

1.1

Fastener Tightening Specifications

Components

Fastener Size

Nm

All Wheel Drive control module to Haldex clutch housing bolt

-

9.5 ± 0.5

Drain plug

-

30

Filler plug

-

15

Flange/driveshaft to Haldex clutch housing nut 

1

-

210

Front flexible disc to driveshaft bolt 

1

-

50 + 90°

Front flexible disc to transmission with bevel gear bolt

-

60

Flexible disc with vibration damper to driveshaft bolt 

1

-

50 + 90°

Flexible disc with vibration damper to rear final drive bolt

-

60

Haldex clutch housing to rear final drive bolt

-

50

Haldex clutch pump to Haldex clutch housing bolt

-

9.5 ± 0.5

Intermediate bearing bolt

-

25

•

1

 Always replace

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

8

     Rep. Gr.39 - Final Drive, Differential