Volkswagen Golf / Golf GTI / Jetta. Manual - part 30

15-15

 

    

Special tools and equipment  

Installing  

Note:  

Do not oil seal. 

Fig. 1 

Installing seals for cover 

 3378 Puller sleeve 

 3253/6 Puller sleeve from fitting 

device 3253 

-  Position seal in cover -1- using 

puller sleeve 3378 and pull in 
flush using puller sleeve 3253/6 
from fitting device 3253. 

Cylinder head, servicing

15-16

 

  

Cylinder 
head cover, 
removing 
and 
installing 

 

Special tools 
and 
equipment  

 T10095 

Puller 

 V.A.G 

1331 
Torque 
wrench 
(5...50 
Nm) 

 VAS 5024 

Assembly 
tool for 
spring-
type clips 

 Cable tie 

Cylinder head, servicing

15-17

 

  

   Removing  

  

  

CAUTION!

 

  

  

When performing repair work, especially due 
to the confined conditions in the engine 
compartment, pay attention to the following:

 

  

  

 

Route all types of lines (e.g. for fuel, 
hydraulics, EVAP system, coolant, 
refrigerant, brake fluid and vacuum) as well 
as electrical wiring so that the original 
positions are restored.

 

  

  

 

Ensure sufficient clearance to all moving or 
hot components.

 

  

   Note:  

  

   All cable ties which are opened or cut open 

during disassembly, must be replaced in the 
same position during installation. 

  

  

-  Remove engine cover. 

  

  

-  Check whether a coded radio is installed. If so, 

obtain anti-theft coding. 

  

  

-  With ignition switched off disconnect battery 

Ground strap. 

Cylinder head, servicing

15-18

 

    

Note:  

Mark connector and component 
before disconnecting. 

 

Repair Manual, 2.8 Liter VR6 4V 

Fuel Injection & Ignition, Engine 
Code(s): BDF, Repair Group 24

 

Note:  

Press buttons on hose couplings to 
do so. 

-  Disconnect connectors from 

ignition coils 1...6. 

-  Unclip ignition coils wiring 

harness from wiring guide. 

-  Remove ignition coils with final 

output stage for cylinders 1...6 
using puller T10095. 

-  Pull off crankcase breather 

connecting hose between cylinder 
head cover and intake hose on 
cylinder head cover. 

-  Remove intake hose between 

Mass Air Flow (MAF) sensor and 
throttle valve control module: 

Cylinder head, servicing