Toyota Sequoia (2005). Manual - part 781

R04328

R12920

SST

SST

RA0997

–

SUSPENSION AND AXLE

REAR DIFFERENTIAL CARRIER

SA–117

3113

(b)

Using a dial indicator, measure the differential case run-
out.
Maximum case runout: 0.04 mm (0.0016 in.)

(c)

Remove the differential case.

17.

REMOVE SIDE BEARINGS

Using SST, remove the 2 side bearings from the differential
case.

SST

09950–40011 (09951–04010, 09952–04010,
09953–04020, 09954–04010, 09955–04061,
09957–04010,  09958–04011),
09950–60010 (09951–00480)

HINT:
Fix the claws of SST to the notch in the differential case.

18.

DISASSEMBLE DIFFERENTIAL CASE ASSEMBLY

(a)

Using a pin punch and hammer, remove the straight pin.

(b)

Remove the pinion shaft, 2 pinion gears, pinion gear
thrust washers, side gears and side gear thrust washers
from the differential case.

SA15P–07

R04465

SST

Socket Wrench

R04331

SST

Steel Plate

SA–118

–

SUSPENSION AND AXLE

REAR DIFFERENTIAL CARRIER

3114

REPLACEMENT

REPLACE COMPANION FLANGE DUST DEFLECTOR
(a)

Using SST, a socket wrench and a press, remove the dust
deflector.
SST

09950–00020

(b)

Using SST, a press and steel plate, install a new dust de-
flector.
SST

09523–36010

FA1121

SA24G–03

FA1123

FA1124

R13423

SST

SST

SST

SST

–

SUSPENSION AND AXLE

REAR DIFFERENTIAL CARRIER

SA–119

3115

REASSEMBLY

1.

ASSEMBLE DIFFERENTIAL CASE

(a)

Install the 2 thrust washers to the side gears.

(b)

Install the 2 side gears with the thrust washers, 2 pinion
gears, 2 pinion gear thrust washers and pinion shaft.

HINT:
Align the holes for the straight pin in the differential case and
pinion shaft.

(c)

Using a dial indicator, measure the side gear backlash
while holding one pinion gear toward the differential case.
Backlash: 0.05 – 0.20 mm (0.0020 – 0.0079 in.)

If the backlash is not within the specified value, replace the side
gear thrust washer with an appropriate thickness.
HINT:
Refer to the following table to select thrust washers which will
ensure that the backlash is within the specified value.

Washer thickness:

Thickness    mm (in.)

Thickness    mm (in.)

1.50 (0.0590)

1.75 (0.0689)

1.55 (0.0610)

1.80 (0.0709)

1.60 (0.0630)

1.85 (0.0728)

1.65 (0.0650)

1.90 (0.0748)

1.70 (0.0669)

–

(d)

Using a pin punch and hammer, install the straight pin
through the holes in the differential case and pinion shaft.

(e)

Using a chisel and hammer, stake the outside of the differ-
ential case pin hole.

2.

INSTALL SIDE BEARINGS

Using SST and a press, install the 2 side bearings into the differ-
ential case.

SST

09950–60010 (09951–00510),
09950–60020 (09950–00680),
09950–70010 (09951–07150)

3.

INSTALL RING GEAR ON DIFFERENTIAL CASE

(a)

Clean the contact surfaces of the differential case and
ring gear.

SA1143

Boiling Water

R04332

Matchmarks

Thread Lock

R04334

R04335

SST

SA–120

–

SUSPENSION AND AXLE

REAR DIFFERENTIAL CARRIER

3116

(b)

Heat the ring gear to about 100

°

C (212

°

F) in boiling wa-

ter.

(c)

Carefully take the ring gear out of the boiling water.

(d)

After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.

HINT:
Align the matchmarks on the ring gear and differential case.
(e)

After the ring gear has cooled sufficiently, torque the set
bolts to which thread lock has been applied.
Thread lock:
Part No. 08833–00100, THREE BOND 1360K or equiv-
alent.
Torque: 125 N·m (1,270 kgf·cm, 92 ft·lbf)

4.

INSPECT RING GEAR RUNOUT

(a)

Install the differential case into the carrier and install the
plate washers to where there is no play in the bearing
(See step 8.).

(b)

Install the bearing cap (See step 11.).

(c)

Using a dial indicator, measure the runout of the ring gear.

(d)

Remove the bearing caps and differential case.
Maximum runout: 0.05 mm (0.0020 in.)

5.

INSTALL DRIVE PINION BEARING OUTER RACES
AND ADJUSTING WASHER

(a)

Using SST and a press, install a new front bearing outer
race to the carrier.
SST

09950–60020 (09951–00710),
09950–70010 (09951–07150)

(b)

Using SST and a press, install a new adjusting washer
and a new rear bearing outer race to the carrier.
SST

09950–60020 (09951–00910),
09950–70010 (09951–07150)