Suzuki Grand Vitara JB419. Manual - part 107

Manual Transmission/Transaxle:  5B-4

4. Gear shift lever case assembly

: Apply sealant 99000-31110 to mating 
surface of gear shift lever case assembly 
and rear case.

22. Reverse idle gear needle bearing

40. High speed gear shift yoke

5. Adapter case oil seal

: Apply grease 99000-25010 to oil seal lip.

23. Reverse idle gear

41. Low speed gear shift yoke

6. Adapter case No.1 bolt

24. Reverse idle gear case

: Apply sealant 99000-31110 to mating 
surface of reverse idle gear case and rear 
case.

42. Input shaft bearing retainer oil 

seal
: Apply grease 99000-25010 to oil 
seal lip.

7. Adapter case No.2 bolt

25. Reverse idle gear shaft

: 54 N

⋅m (5.4 kgf-m, 39.0 lb-ft)

8. Gear shift lever case bolt

26. Back up light switch

: 45 N

⋅m (4.5 kgf-m, 32.5 lb-ft)

9. Select return bolt

: Apply sealant 99000-31110 to all around 
thread part of bolt

27. Washer

: 22 N

⋅m (2.2 kgf-m, 16.0 lb-ft)

10. Select return low speed spring (short)

28. Back up light switch pin

: Apply grease 99000-25010 to end of pin.

: 25  N

⋅m (2.5 kgf-m, 18.0 lb-ft)

11. Select return 5th & reverse spring (long)

29. Oil level/filler plug

: 26 N

⋅m (2.6 kgf-m, 19.0 lb-ft)

12. Select guide pin

30. Oil drain plug

: 23 N

⋅m (2.3 kgf-m, 17.0 lb-ft)

13. Oil gutter

31. Transmission front case bolt

: 55 N

⋅m (5.5 kgf-m, 40.0 lb-ft)

14. Rear bearing plate

32. Input shaft bearing retainer

: Apply sealant 99000-31110 to mating 
surface of input shaft bearing retainer and 
front case.

: 35  N

⋅m (3.5 kgf-m, 25.5 lb-ft)

15. Rear bearing plate bolt

33. Input shaft bearing retainer bolt

: 39 N

⋅m (3.9 kgf-m, 28.5 lb-ft)

16. Pin

34. Transmission to engine bolt

: Do not reuse.

17. Gear shift & select lever assembly

35. Transmission to engine nut

: Apply transmission oil.

18. Reverse shift limit cam

36. Input shaft, main shaft & countershaft 

assembly

5B-5 Manual Transmission/Transaxle: 

Gear Shift Lever Case Assembly Components

S5JB0B5206002

2

3

[A]

[B]

4

5

1

23

16

15

18

20

10

9

(a)

22

(d)

11

8

(b)

17

13

12

7

(a)

6

12

7

(a)

19

17

21

(c)

14

3

I5JB0B520003-03

[A]: Fix with bolt type

10. Gear shift lever case front plug

21. Gear shift lever case plate 

screw

[B]: Fix without bolt type

11. Gear shift shaft

22. Control lever boot cover bolt

1. Gear shift control lever knob

12. Gear shift lever case upper plug

: Apply sealant 99000-31110 to plug.

23. Gear shift lever case rear plug

2. Gear shift control lever boot No.2

13. Gear shift lever case seat

: Apply grease 99000-25010 to inside and outside 
of seat.

: 10 N

⋅m (1.0 kgf-m, 7.5 lb-ft)

3. Gear shift control lever assembly

: Apply grease 99000-25010 to bush of 
lever.

14. Gear shift lever silencer

: 23 N

⋅m (2.3 kgf-m, 17.0 lb-ft)

4. Gear shift control boot cover

15. Gear shift lever

: 6 N

⋅m (0.6 kgf-m, 4.5 lb-ft)

5. Gear shift control lever boot No.1

16. Gear shift control lever bush

: Apply grease 99000-25010 to inside of bush.

: 12 N

⋅m (1.2 kgf-m, 9.0 lb-ft)

6. Gear shift lever case

: Apply sealant 99000-31110 to mating 
surface of gear shift lever case and rear 
case.

17. Pin

: Do not reuse.

7. Control lever locating bolt

: Apply grease 99000-25010 to end of 
bolt.

18. Gear shift arm

: Apply transmission oil.

8. Gear shift lever case bolt

19. Gear shift control bush

: Apply grease 99000-25010 to inside and outside 
of bush.

9. Gear shift lever case cover bolt

20. Gear shift case plate

Manual Transmission/Transaxle:  5B-6

Gear Shift Shaft and Fork Components

S5JB0B5206004

3

2

6

5

9

1

8

12

11 

7

4

10

(a)

14

13

15  

13

13

13

13

14

I5JB0B520100-01

1. 5th & reverse gear shift shaft

7. 5th & reverse gear shift yoke

13. Pin

2. High speed gear shift shaft

8. High speed gear shift yoke

14. Gear shift shaft ball

: Apply grease 99000-25010 to ball.

3. Low speed gear shift shaft

9. Low speed gear shift yoke

15. Shift shaft interlock pin

: Apply grease 99000-25010 to pin.

4. 5th & reverse gear shift fork

10. Gear shift locating bolt

: Apply sealant 99000-31110 to bolt thread.

: 19  N

⋅m (1.9 kgf-m, 14.0 lb-ft)

5. High speed gear shift fork

11. Gear shift locating spring

: Do not reuse.

6. Low speed gear shift fork

12. Gear shift locating ball

5B-7 Manual Transmission/Transaxle: 

Input Shaft Assembly, Main Shaft Assembly and Countershaft Assembly Components

S5JB0B5206005

2

3

6

7

8

9

10

11

12

14

15

18

19

20

9

8

21

22

24

26

27

8

9

28

29

32

33

34

36

38

39

40

[A]

[B]

[C]

41

42

44

25

43

1

5

17

35

30

37

16

13

4

23

31

I5JB0B520005-01

[A]: Input shaft assembly

15. 2nd gear

32. 5th gear synchronizer ring

[B]: Main shaft assembly

16. 2nd gear needle bearing

33. 5th gear