Suzuki Grand Vitara JB416 / JB420. Manual - part 291

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 291

 

 

7B-55 Air Conditioning System: 

DTC B1556: Camshaft Position (CMP) Sensor and/or Its Circuit Malfunction

S5JB0A7204046

DTC Detecting Condition and Trouble Area

DTC Troubleshooting

DTC B1557: Wheel Speed Sensor and/or Its Circuit Malfunction

S5JB0A7204047

DTC Detecting Condition and Trouble Area

DTC Troubleshooting

DTC B1561: Engine Coolant Temperature Sensor and/or Its Circuit Malfunction

S5JB0A7204048

DTC Detecting Condition and Trouble Area

DTC Troubleshooting

DTC detecting condition

Trouble area

HVAC control module receives error code from BCM continuously.

• CMP sensor circuit
• CMP sensor
• HVAC control module

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Check ECM for DTC.

Is there DTC P0340?

Go to applicable DTC 
diag. flow.

Substitute a known-
good HVAC control 
module and recheck.

DTC detecting condition

Trouble area

HVAC control module receives error code from BCM continuously.

• Wheel speed sensor circuit
• ABS control module
• Wheel speed sensor
• HVAC control module

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Check ABS for DTC.

Is there DTC C1021, C1022 / C1025, C1026 / C1031, 
C1032 / C1035, C1036?

Go to applicable DTC 
diag. flow.

Substitute a known-
good HVAC control 
module and recheck.

DTC detecting condition

Trouble area

HVAC control module receives error code from BCM continuously.

• ECT sensor circuit
• ECT sensor
• HVAC control module

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Check ECM for DTC.

Are there DTC P0116, P0117 or P0118?

Go to applicable DTC 
diag. flow.

Substitute a known-
good HVAC control 
module and recheck.

Air Conditioning System:  7B-56

DTC B1562: Outside Air Temperature Sensor and/or Its Circuit Malfunction

S5JB0A7204049

DTC Detecting Condition and Trouble Area

DTC Troubleshooting

DTC B1563: A/C Refrigerant Pressure Sensor and/or Its Circuit Malfunction

S5JB0A7204050

DTC Detecting Condition and Trouble Area

DTC Troubleshooting

HVAC Control Module and Its Circuits Inspection

S5JB0A7204052

CAUTION

!

 

HVAC control module can not be checked by itself.
It is strictly prohibited to connect voltmeter to HVAC control module with couplers disconnected from 
it.

 

HVAC control module and its circuits can be checked at HVAC control module wiring couplers by measuring voltage.

Voltage Check

1) Remove HVAC control module. Refer to “HVAC Control Module Removal and Installation in Section 7A”.
2) Connect HVAC control module and body control module couplers to HVAC control module and body control 

module.

3) Check each terminal voltage with couplers connected by referring to “HVAC Control Module Voltage Table: ”.

Terminal arrangement of HVAC control module (viewed from harness side)

DTC detecting condition

Trouble area

HVAC control module receives error code from BCM continuously.

• Outside air temperature sensor 

circuit

• Outside air temperature sensor
• HVAC control module

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Check BCM for DTC.

Are there DTC B1141, B1142 or B1143?

Go to applicable DTC 
diag. flow.

Substitute a known-
good HVAC control 
module and recheck.

DTC detecting condition

Trouble area

HVAC control module receives error code from BCM continuously.

• A/C refrigerant pressure sensor 

circuit

• A/C refrigerant pressure sensor
• HVAC control module

Step

Action

Yes

No

1

DTC check
1) Connect scan tool to DLC with ignition switch turned 

OFF.

2) Check ECM for DTC.

Are there DTC P0532 or P0533?

Go to applicable DTC 
diag. flow.

Substitute a known-
good HVAC control 
module and recheck.

16 15 14 13 12 11 10

8

6

5

4

3

2

1

32 31 30 29 28 27

23 22 21 20 19 18 17

I5JB0A720030-02

7B-57 Air Conditioning System: 

HVAC Control Module Voltage Table

Terminal

Wire 

color

Circuit

Normal value

Condition

G52-1

PPL/RED Power supply

10 – 14 V

Ignition switch turned ON.

G52-2

WHT

Electric power source 
for back-up

10 – 14 V

Constantly.

G52-3

PPL/WHT

Serial communication 
line of data link 
connector

10 – 14 V

Ignition switch turned ON.

G52-4

RED/YEL Illumination switch

0 – 1 V

Ignition switch turned ON, lighting switch OFF 
position.

10 – 14 V

Ignition switch turned ON, lighting switch ON 
position.

G52-5

RED/GRN Illumination ground

0 – 1 V

Constantly.

G52-6

PNK/BLK Theft deterrent light

G52-8

BLK/RED

Rear defogger driving 
signal

10 – 14 V

Ignition switch turned ON, rear defogger switch ON.

0 – 1 V

Ignition switch turned ON, rear defogger switch OFF.

G52-10 YEL/RED

Serial communication 
line from BCM

Refer to “Inspection of BCM and its Circuits in Section 10B”.

G52-11 PNK/GRN

Serial communication 
line to BCM

Refer to “Reference waveform No. 1: ”.

G52-12

YEL

Ground for sunload 
sensor

0 – 1 V

Constantly.

G52-13 BLK/RED Ground for sensors

0 – 1 V

Constantly.

G52-14 RED/WHT

Output of 5 V power 
source for position 
sensor of actuators

4 – 6 V

Ignition switch turned ON.

G52-15 RED/BLK

Blower motor control 
voltage feedback

Approx. 12 V

Ignition switch turned ON, blower speed selector 
OFF.

Approx. 8 V

Ignition switch turned ON, blower speed selector 1st 
position.

Approx. 7 V

Ignition switch turned ON, blower speed selector 2nd 
position.

Approx. 5.5 V

Ignition switch turned ON, blower speed selector 3rd 
position.

Approx. 4.5 V

Ignition switch turned ON, blower speed selector 4th 
position.

Approx. 3 V

Ignition switch turned ON, blower speed selector 5th 
position.

Approx. 1.3 V

Ignition switch turned ON, blower speed selector 6th 
position.

Approx. 0.3 V

Ignition switch turned ON, blower speed selector 7th 
position.

Less than 0.3 V

Ignition switch turned ON, blower speed selector 8th 
position.

G52-16 PPL/GRN Blower motor controller

0 – 1 V

Ignition switch turned ON, blower speed selector 
OFF.

Approx. 4.2 V

Ignition switch turned ON, blower speed selector 1st 
– 7th position.

Approx. 5.7 V

Ignition switch turned ON, blower speed selector 8th 
position.

G52-17

BLK

Ground for HVAC 
control module

0 – 1 V

Constantly.

G52-18

PNK

Sunload sensor signal

Approx. 3 V

Ignition switch turned ON, amount of insolation is 
500 W/m

2

Approx. 5 V

Ignition switch turned ON, amount of insolation is 0 
W/m

2

Air Conditioning System:  7B-58

G52-19 WHT/BLK

Evaporator 
temperature sensor 
signal

Approx. 3.6 V

Ignition switch turned ON, evaporator temperature 0 

°C (32 °F).

Approx. 3.4 V

Ignition switch turned ON, evaporator temperature 
10 

°C (50 °F).

Approx. 2.4 V

Ignition switch turned ON, evaporator temperature 
25 

°C (77 °F).

G52-20 BLU/BLK

Inside air temperature 
sensor signal

Approx. 2.4 V

Ignition switch turned ON, room temperature 25 

°C 

(77 

°F).

Approx. 3.8 V

Ignition switch turned ON, room temperature 0 

°C 

(32 

°F).

G52-21 WHT/RED

Temperature control 
actuator position 
sensor signal

Approx. 4.5 V

Ignition switch turned ON, temperature selector MAX 
COOL position.

Approx. 1.5 V

Ignition switch turned ON, temperature selector MAX 
HOT position.

G52-22 WHT/GRN

Air intake control 
actuator position 
sensor signal

Approx. 3.8 V

Ignition switch turned ON, air intake selector “REC” 
position.

Approx. 1.5 V

Ignition switch turned ON, air intake selector “FRE” 
position.

G52-23 WHT/BLU

Air flow control actuator 
position sensor signal

Approx. 4.2V

Ignition switch turned ON, air flow selector “VENT” 
position.

Approx. 3.2 V

Ignition switch turned ON, air flow selector “BI-
LEVEL” position

Approx. 2 V

Ignition switch turned ON, air flow selector “FOOT” 
position.

Approx. 1.5 V

Ignition switch turned ON, air flow selector “DEF / 
FOOT” position.

Approx. 0.6 V

Ignition switch turned ON, air flow selector “DEF” 
position.

G52-27

GRY

Temperature control 
actuator (COOL)

10 – 14 V

Ignition switch turned ON, temperature control 
actuator is working in operation from HOT to COOL 
position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

G52-28 GRY/BLU

Temperature control 
actuator (HOT)

10 – 14 V

Ignition switch turned ON, temperature control 
actuator is working in operation from COOL to HOT 
position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

G52-29 GRY/RED

Air flow control actuator 
(VENT)

10 – 14 V

Ignition switch turned ON, air flow control actuator is 
working in operation from DEF to VENT position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

G52-30 GRY/BLK

Air flow control actuator 
(DEF)

10 – 14 V

Ignition switch turned ON, air flow control actuator is 
working in operation from VENT to DEF position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

G52-31

ORN

Air intake control 
actuator (FRE)

10 – 14 V

Ignition switch turned ON, air intake control actuator 
is working in operation from REC to FRE position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

G52-32

GRN

Air intake control 
actuator (REC)

10 – 14 V

Ignition switch turned ON, air intake control actuator 
is working in operation from FRE to REC position.

0 – 1 V

Ignition switch turned ON, except the above 
condition.

Terminal

Wire 

color

Circuit

Normal value

Condition

 

 

 

 

 

 

 

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