Suzuki Grand Vitara JB416 / JB420. Manual - part 206

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 206

 

 

4E-1 ABS: 

Brakes

ABS

Precautions

Precautions in Diagnosing Troubles

S5JB0A4500001

To ensure that the trouble diagnosis is done accurately 
and smoothly, observe the following and follow “ABS 
Check”.
• If the vehicles was operated in any of the following 

ways, ABS warning lamp may light momentarily but 
this does not indicate anything abnormal in ABS.
– The vehicle was driven with parking brake pulled.
– The vehicle was driven with brake dragging.
– The vehicle was stuck in mud, sand, etc.
– Wheel spin occurred while driving.
– Wheel(s) was rotated while the vehicle was jacked 

up.

• Be sure to read “Precautions for Electrical Circuit 

Service in Section 00” before inspection and observe 
what is written there.

• Be sure to use the trouble diagnosis procedure as 

described in “ABS Check”. Failure to follow it may 
result in incorrect diagnosis. (Some other diagnosis 
trouble code may be stored by mistake in the memory 
of ABS control module during inspection.)

• When disconnecting ABS hydraulic unit / control 

module connector (1), pull down lock lever (2) of 
connector.
When connecting, set the connector on ABS hydraulic 
unit / control module assembly and pull up the lock 
lever (2) until it locks.

Precautions in On-Vehicle Service

S5JB0A4500002

When connector is connected to ABS hydraulic unit / 
control module assembly, do not disconnect connectors 
of sensors with ignition switch ON. Otherwise, DTC will 
be set in ABS control module.

General Description

ABS Description

S5JB0A4501001

The ABS (Antilock Brake System) controls the fluid 
pressure applied to the wheel cylinder of each brake 
from the master cylinder so that each wheel is not locked 
even when hard braking is applied.
This ABS has also the following function.
While braking is applied, but before ABS control 
becomes effective, braking force is distributed between 
the front and rear so as to prevent the rear wheels from 
being locked too early for better stability of the vehicle.
The main component parts of this ABS include the 
following parts in addition to those of the conventional 
brake system.
• Wheel speed sensor which senses revolution speed 

of each wheel and outputs its signal.

• ABS warning lamp which lights to inform abnormality 

when system fails to operate properly.

• ABS hydraulic unit / control module assembly is 

incorporated ABS control module, ABS hydraulic unit 
(actuator assembly), solenoid valve power supply 
driver (transistor), solenoid valve driver (transistor), 
pump motor driver (transistor).

– ABS control module which sends operation signal 

to ABS hydraulic unit to control fluid pressure 
applied to each wheel cylinder based on signal 
from each wheel speed sensor so as to prevent 
wheel from locking.

– ABS hydraulic unit which operates according to 

signal from ABS control module to control fluid 
pressure applied to wheel cylinder of each 4 
wheels.

– Solenoid valve power supply driver (transistor) 

which supplies power to solenoid valve in ABS 
hydraulic unit.

– Solenoid valve driver (transistor) which controls 

each solenoid valves in ABS hydraulic unit. 

– Pump motor driver (transistor) which supplies 

power to pump motor in ABS hydraulic unit.

[A]: Disconnect

C: Pull down to disconnect

[B]: Connect

D: Pull up to connect

2

1

C

D

[A]

[B]

I4RH01450001-01

ABS: 4E-2

This ABS is equipped with Electronic Brake force 
Distribution (EBD) system that controls a fluid pressure 
of rear wheels to best condition, which is the same 
function as that of proportioning valve, by the signal from 
wheel sensor independently of change of load due to 
load capacity and so on. And if the EBD system fails to 
operate properly, the brake warning lamp lights to inform 
abnormality.

ABS Hydraulic Unit / Control Module Assembly 
Description

S5JB0A4501002

ABS control module is a component of ABS hydraulic 
unit / control module assembly and has the following 
functions.

Self-Diagnosis Function
ABS control module diagnoses conditions of the system 
component parts (whether or not there is any 
abnormality) all the time and indicates the results 
(warning of abnormality occurrence and DTC) through 
the ABS warning lamp (1) as described.

• When ignition switch is turned ON, ABS warning lamp 

lights for 2 seconds to check its circuit.

• When no abnormality has been detected (the system 

is in good condition), ABS warning lamp turns OFF 
after 2 seconds.

• When an abnormality in the system is detected, ABS 

warning lamp lights and the area where that 
abnormality lies is stored in the memory of EEPROM 
in ABS control module.

CAN Communication System Description

S5JB0A4501003

Refer to “CAN Communication System Description in Section 1A” for CAN communication system description.
ABS communicates control data with each control module as follows.

ABS Transmission Data

ABS Reception Data

1

I5JB0A450001-01

Torque request signal

Wheel speed signal

ABS active

ABS indication on

EBD indication on

ABS diagnostic trouble codes

Combination Meter

Transmit

DATA

ABS hydraulic 

unit / control module

assembly

ECM

4WD control module

(if equiped)

I5JB0A450002-03

Brake pedal switch active

Receive

DATA

ABS hydraulic unit / control module assembly

ECM

I5JB0A450003-03

4E-3 ABS: 

Schematic and Routing Diagram

ABS Schematic

S5JB0A4502001

INPUT

OUTPUT

ABS control module

Wheel speed sensor (LF)

Wheel speed sensor (LR)

Wheel speed sensor (RF)

Battery Voltage

Ignition Voltage

Pump motor
driver (transistor)

Solenoid valve power 
supply driver (transistor)

Solenoid valve
driver (transistor)

Hydraulic unit

Pump motor

LF inlet solenoid valve

LF outlet solenoid valve

LR inlet solenoid valve

LR outlet solenoid valve

RF inlet solenoid valve

RF outlet solenoid valve

RR inlet solenoid valve

RR outlet solenoid valve

ABS warning lamp

EBD warning lamp

(Brake warning lamp)

Data link connector

ABS hydraulic unit/control
module assembly

Wheel speed sensor (RR)

Stop lamp switch

3

7

2

6

4

5

8

12

13

ECM

G sensor (for 4WD
vehicle only)

21

20

14

15

1

22

17

16

18

19

11

10

9

I5JB0A450004-03

1. ABS hydraulic unit / control module assembly

9. Stop lamp switch

17. Wheel speed sensor (Left-rear)

2. ABS control module

10. ABS warning lamp

18. Battery

3. ABS hydraulic unit

11. EBD warning lamp (Brake warning lamp)

19. Ignition switch

4. Solenoid valve power supply driver (transistor)

12. Lamp driver module

20. G sensor (for 4WD vehicle only)

ABS: 4E-4

ABS Wiring Circuit Diagram

S5JB0A4502002

5. Solenoid valve driver (transistor)

13. Data link connector

21. ECM

6. Pump motor driver (transistor)

14. Wheel speed sensor (Right-front)

22. 4 way joint

7. Solenoid valve

15. Wheel speed sensor (Left-front)

8. Pump motor

16. Wheel speed sensor (Right-rear)

WHT/RED

WHT/GRN

BLK/YEL

WHT/RED

M

12V

GRN/ORN

1

2

3

4

8

10

11

12

13

[A]

14

15

16

17

18

19

20

21

22

23

24

25

1

2

3

4

5

6

7

8

9

10

11

12

13

26

E03

12V

5V

12V

23

24

VCC

22

a

WHT/BLU

WHT/BLU

14

15

16

17

PPL/WHT

18

19

+BB

PPL/RED

WHT

GRN

GRN/WHT

BLK

WHT

BLK

WHT

BLU/BLK

GRN/BLK

BLU

GRN

YEL/BLK

YEL

LT GRN
LT GRN/BLK

E03-21

E03-22

E03-19

E03-18

E03-15

E03-16

E03-25

E03-24

E03-7

E03-13

E03-26

BLK

BLK

E03-5

E03-14

E03-1

RED/BLK

RED/BLK

E03-12
E03-6

RED

WHT

RED

WHT

WHT/RED

WHT/BLU

E03-10
E03-8

RED

WHT

12V

12V

12V

12V

12V

BLK

WHT

BLK

WHT

20

26

29

28

27

21

7

6

5

32

32

30

31

25

9

32

I5JB0A450005-02

[A]: Terminal arrangement of ABS hydraulic unit / control 

module assembly

11. ABS pump motor driver (transistor)

23. Internal memory

a: Upside

12. Pump motor

24. Solenoid valve driver (transistor)

1. Battery

13. Solenoid valves

25. G sensor (4WD vehicle only)

2. Main fuse box

14. Right-rear wheel speed sensor

26. ECM

3. Ignition switch 

15. Left-rear wheel speed sensor

27. BCM

 

 

 

 

 

 

 

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